Wire Cut EDM for PCD tools

1. Technical specification

Mechanical body

Dimension of the machine

2040x1600x1830mm

Weight of mechanical body

2000kg

Dimension of work-table

590x440mm

Distance between work-table and floor

900mm

Travel X/Y

400x300mm

Travel Z

250mm （manually）



Working tank

Dimension of work tank

960x550mm





Work piece

Maximum cutter head diameter (mm)

300mm

Maximum cutter head width (mm)

0-50(See the optional mandrel part for details）

cutter head Angle range (°)

Back Angle 0-20, side back Angle 0-15, other angles are not limited, the
distance between the two gears at least 15mm

Type of cutting tools

Wood floor molding Disc cutter、Clasp knife、Woodworking router、Furniture
line knife



Coordinates axis

Ball screw of axes X/Y

Φ32mm/ Bolt distance: 4mm

Guide-way of X/Y

Linear ball guide-way

Motor of X/Y axis

DC servo motor

Location feedback of X/Y axis

2500 lines encoder

The smallest differentiation rate of X/Y axis

0.001mm

Software pitch compensation

5mm











Universal force (angular deflection mechanism)

Model

TW40R

angula , r deflection mechanism

±45°

Maximum deflection Angle of U axis

±45°

Tool effective deflection Angle

±15°





U axis(option)

Model

TW40R

Trav , el U

36x36

Maximum deflection Angle of U axis

±8°

Side rear Angle Angle is recommended

≦±3°





C axis

Table diameter

Φ100mm

Distance from the bottom of the table

160mm

Rotation Angle range

±360°

Speed reduction ratio of rotation axis

100：1

Minimum resolution of rotation axis

0.001°

Maximum speed of rotation axis

20r/min

IP

IP65

T , urntable weight

20kg

Maximum load

15kg

Maximum bearing

15Nm





Wire-driving structure

Motor

AC velocity-measuring motor

Velocity of wire

4 grades

Wire-tighten mode

Automatically

Wire-loading mode

Automatically/manually

Dimensio , n allowed of wire

Φ0.12~0.20 Min.:Φ0.07，Max.:Φ0.25

Tension control of wire

constant tension

Safety protection

The handle pops out automatically

Wire-break,

Wire container stops up,

Left and right limit

Two times limit



Water tank

Dimension of water tank

900x500x570 (without pump)

Cubage of water tank

180L

Water tank pump power

0.37KW

Dimension of filter paper

φ100x190mm

Accuracy of filter paper

Normal filter adsorption



Cabinet



Standard power

3x380V 50/60Hz 2KVA

Fluctuation allowed

380V±10% 50±1Hz

Loaded fully current

3A

Dimension

570x694x , 1830mm

Weight

250Kg

Filter net

Stainless steel



CNC



Control system

IPC system and CPU system

Operation system

Windows XP

Hard disk (SSD)

>64GB

Display

15”LCD

Typ , e of input

MDI,USB,LAN

Format of code

ISO

Programming

Automati , cally/manual，program in machining

Program software

Novick CAD/CAM

Keyboard

Standard keyboard

Standard mouse

Standard mouse

Language

Chinese /English

Controlling axes

Four axes simultaneity

Command mode

Incremental/absolute

Unit

Inch/metric

Interpolation

Linear / arc

Mini. Input

0.001mm

Max. input

9999.999mm

The smallest increment

0.001mm

Coordinates system

Mechanical and customer

Coordinates of offset for pitch error

4 axes

Assistance function

Suggestive errors

Sub-program

The most layer: 9 the most nesting: 99

Prepare functions

Center-finding /wire alignment/ edge-finding /set and return to reference
/mechanical reference

Programming

Mirror image of axe X/Y, exchange of axes X/Y ,rotation, proportion

Variable of program

H register

Machining

Drawing-checking/ Machining-tracking

Edit

Set new file/Save file/Re-name file/ Delete file

Power-cut automatically

Save automatically when power-off/ resume automatically when power-on

Remote control

Have this function

Programming during machining

Have this function

Multi-time cut machining program automatically

Have this function

Modify parameters of generator during machining

Have this function

Diagnosis

Have this function（just for maintenance personnel）

Error message is displayed in real time.

Have this function

Machining state is displayed in real time.

Have this function

Display the edition of software/ hardware

Have this function

Display date and machining time

Have this function

Configuration of machine parameters

Have this function



Remote control



Function keys

Display of axes X/Y/U/V/ Axis selection and movement / moving velocity and
single /start pump/wire-driving/ moving velocity and single / start-stop-
pause/return to origin / edge-finding-center-finding/set to origin



Generator and machining



Max. machining current

15A

Max. machining velocity

300 mm2/min

Best roughness

Ra≤ 0.8μm

Minimum Order: 1 sets

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