Waste Tire/ Rubber Pyrolysis Plant

Working process of waste tire pyrolysis plant:
1. FEEDING (2 HOURS) : Load tires/rubbers into the reactor by automatic
hydraulic feeder, after loading all, seal the feeding door. 
2. HEATING ( 8~10 HOURS): Start the Waste Rubber Pyrolysis Plant and the
reactor will be rotating and heated by fuel. When the temperature reaches the
degree of 250 to 280, the oil steam will be continuous produced until the
temperature reaches 350-480 C. Oil steam will flow through oil gas separator,
light component will enter the condensers and liquified as fuel oil, meanwhile
the heavy oil will be discharged automatically into in heavy oil tank. The
liquefied part will be condensed as fuel oil, and the part which cannot be
liquefied will be transferred by the water seal back to the burning chamber to
be reused as heating material.
4. COOLING(4~5HOURS): After the oil producing  process is completed, leave
the plant for cooling and waiting for discharge.
5. DISCHARGING(2 HOURS):  Discharge the carbon black automatically and pull
out the steel wire finally.
Features of Pyrolysis Process Safety:
1. Anti-explosion control: During the pyrolysis process, combustible gas will
be generated as fuel gas  for pyrolysis system heating usage. The combustible
gas will be filtered through the anti-flashback water seal to  prevent
combustible gas from flashing back  to the oil tank and then enter the furnace
to be recycled , causing combustion or explosion.
2. Emission Control: 2-phase scrubbers and activated carbon filters to prevent
pyrolysis process from releasing  pollutants. 
3. PLC control : All motors and gauges of  the equipment are connected to
PLC, which can realize mechanical and electronic control. The control cabinet
is equipped with an alarm system. When the temperature, pressure, or mechanical
abnormalities occur during the operation of the equipment, the control cabinet
will automatically alarm.

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