Ultrasonic Coating Systems

Industrial Ultrasonic Coating System
Coating uniformity: > 95%

Non-clogging ultrasonic nozzle technology reduces maintenance cost and down-
time

Continuous liquid delivery in 24 hours

Utilization rate of raw materials is more than 85%

XYZ three-axis servo motion system and motion controller to optimize spray
patterns

Optional built-in syringe pump reduces required volume of coating material

Vacuum heating plate, suitable for flexible substrates

Industrial ultrasonic coating system is a medium-sized ultrasonic spray
coating machine, which is usually equipped with WideMist, ConeMist or
FocusMist ultrasonic nozzle, and also can be equipped with multiple nozzles
in parallel to increase production rate. The Industrial ultrasonic coating
system is also equipped with a unique precision continuous metering pump
system, which is able to provide stable liquid delivery in 24 hours.
Configured with other auxiliary devices such as carrier gas control, heating
plate, vacuum plate and exhaust system, industrial ultrasonic coating system
is very suitable for pilot scale or small batch production. Ultrasonic
coating is precision spray coating technique based on ultrasonic atomizing
nozzle technology. Compared with the traditional air spray coating,
ultrasonic spray coating has advantages of higher uniformity, thinner
coating thickness and higher accuracy. At the same time, since the
ultrasonic nozzle can atomize liquid without the assistance of air pressure,
the ultrasonic coating can greatly reduce the splashing, thus significantly
reducing the waste of coating material. The utilization rate of the
ultrasonic spray coating is more than 4 times that of the traditional air
spray coating.

Siansonic industrial ultrasonic coating system is used for various of
applications on thin film coatings deposition such as catalyst coated
membrane (CCM) for fuel cell, functional layers for thin-film solar cell,
functional layers for biosensors and microfluidic chips, photoresist
coatings for silicon wafers, anti-reflection (AR) coatings, hydrophilic
coatings, hydrophobic coatings, thermal insulation coatings, transparent
conductive coatings, etc.

Features of Siansonic industrial ultrasonic coating system:

Non-clogging ultrasonic nozzle technology, low maintenance cost

Patented full digital ultrasonic generator, 4 CPUs provide high stable
operation of nozzle. Control step size: 0.01W

Uniformity: >95%

Thickness of coating: 20nm-100 micron (Depends on material)

High transfer efficiency of coating material, the usage ratio can be higher
than 85%.

XYZ servo motion system

Equipped with high-performance motion controller, compared with traditional
PLC, motion pattern of nozzle is optimized, and the utilization rate of raw
materials is further improved.

Continuous syringe pump system provides stable liquid delivery for 24 hours

Maximum coating area: 600x600mm

Max liquid viscosity: 20-30cps

Max solid particle size in suspensions: 10-20micron

Full-color touch screen and friendly user interface.

Precision air pressure control: keep carrier gas stable and adjustable

Built-in or external syringe pump provides precision liquid delivery

Exhaust system included

Laser light alignment: assist users fast locating the nozzle position

For more information about ultrasonic spray deposition and ultrasonic
nebulizer,, please feel free to contact us!

Minimum Order: 1 kilometres

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