Sintered Filter Discs: Ideal Filter Element for Accurate Filtration

Sintered Filter Discs: Ideal Filter Element for Accurate Filtration
Sintering is a high-temperature process in a vacuum environment that fuses
all contact points in a woven wire mesh. This process ensures the mesh
retains its original weave, with consistent hole size, shape, and micron
rating. Sintered wire mesh is available in single-layer or multi-layer
designs, offering exceptional strength and rigidity.



Sintered filter discs are crafted through this advanced process, combining
metal or non-metal powders under heat and pressure to create a durable yet
porous structure. These discs are versatile and can be shaped into various
forms, including round, square, oval, and custom designs, to meet diverse
filtration needs.

Sintered metal filter disc, is an ideal filter element for accurate
filtration.

Powder Metal Sintering Process
The powder metal sintering process includes:

Choosing a powder composition: The metal powder type you use will determine
the properties of the finished product, so selecting the right one for your
needs is crucial.

Compaction: Once you've selected the right powder for your needs, the next
step is to compact it into the desired shape. It is performed using a die
press, which applies pressure to the powder to force it into the desired
shape. The amount of pressure and the duration of pressing will vary
depending on the powder type and the desired final product.

Sintering: After the powder is compacted into the desired shape, it is ready
for sintering. Sintering is a process of heating the powder to just below
its melting point, allowing the particles to bind and form a solid piece.
The length of time and temperature at which the powder is heated will vary
depending on the powder type and the desired final product.

According to customers' demand, sintered metal filter discs can also be
added outer rings.



Being one of the safest and most secure way to filter liquid or gas,
sintered filters are being adapted into different industries.



Sintered mesh filter disc is widely used in filtration process in many
industries, it works as gas-liquid separation, oil and fuel filtration.

1. Automotive Industries
Vehicles need clean air, and one of the best ways to ensure dust, dirt, and
unwanted liquid do not overflow into the exhaust system is to use sintered
filters. From being a vital element in the exhaust pipe to being used as a
filter cover for the engine's air filter, there are various uses of sintered
filters in the automotive industry. They are even used as sound dampers in
the throttle and exhaust system.
2. Domestic and Electronics Industry
Vacuum cleaners, dampers in blenders, filtration units and water purifiers
all use sintered filters. The domestic appliance industry is one of the
biggest and prevalent applicants of sintered filter.
3. Chemical and Pharmaceutical Industry
Foreign substances cannot be allowed to impure the material at hand and
sintered filter elements as well as profiles are prominent in this industry.
High pressure, different viscosity level and corrosion properties result in
these industries trusting sintered filters for their filtration needs.
4. Nuclear and Energy Industry
Sintered filters play a huge role in nuclear reactors where clean water is
used as coolant. Energy industry uses high-pressure and corrosion resistant
filters.

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