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Gray iron is the most versatile of all foundry metals. The high carbon content is responsible for ease of melting and casting in the foundry and for ease of machining in subsequent manufacturing. The low degree or absence of shrinkage and high fluidity provide maximum freedom of design for the engineer. The general composition of gray cast iron is 95% iron by weight with an additional 2.1 to 4% being carbon and 1 to 3% silicon. Manganese and other impurities are also commonly found in or added to molten iron as needed for the diminishing or enhancement of specific properties. Sulfur, for example, is commonly introduced to the molten metal in order to increase hardness, which is otherwise low in most cast iron components.

The investment casting process begins with a precise model (pattern) of the end product. For centuries this pattern has been made out of wax, however currently there are a variety of materials that are used. The model is then covered with a ceramic slurry which hardens to create a mold. The original model is then dissolved (for example, wax is melted and drained), and molten metal is inserted in its place. Once cooled and the mold removed (divested), you are left with the finished piece. In practice, modern Investment Casting is a more sophisticated process that involves many more steps than described above. Sometimes it requires multiple model components, various modeling materials, etc., and like die casting, when done well, the resulting surface quality is excellent. Advantages of Stainless Steel Exhaust Pipe Casting Corrosion Resistance: Stainless steel offers excellent resistance to corrosion, ensuring longevity and durability in automotive exhaust systems exposed to harsh conditions.

Material Aluminum alloy: ADC12, ADC10, A360, A380, A356, 6061, 6063 Magnesium alloy: AZ91D, AM60B, Zinc alloy: ZA3#, ZA5#, ZA8# Processing Craft Drawings→ mould making → casting →rough machining → CNC machining→surface treatment →product checking→ packing →delivery Tolerance ± 0.02mm Surface Treatment Electroplating, Chrome Plating, Zinc Plating, Nickel plating, Electrophoresis, Anodization, Polishing, Sandblasting, Passivation, Powder coating, Spray painting, Etc. Inspection 1. Foundry in-house: 100% inspection on critical dimension; 100% on appearance. 2. Third Party inspection available upon requirement Mainly Testing Facility Three-dimensional measuring instrument (CMM), Salt spray test box, Dynamic balance detector, Pneumatic detection Features & Advantage 1. High strength and not easy to deform, has good electrical and thermal conductivity. 2. High finish appearance,smooth surface roughness is Ra1.6 after machining. 3. Smooth appearance, corrosion resistance. 4. Pass Salt Spray Test with 144 Hours.

The Casting connecting rod is the part of a piston engine that connects the pistons to the crankshaft. Together with the crank, the connecting rod converts the reciprocating motion of the piston into rotation of the crankshaft. A connecting rod is needed to transmit the compression and tension of the piston. In its most common form, in an internal combustion engine, it allows pivoting at the piston end and rotation at the shaft end. The predecessor of the connecting rod is the mechanical linkage used by the water mill to convert the rotary motion of the waterwheel into reciprocating motion. Connecting rods are designed to withstand high loads and pressures from combustion, piston movement, and compressive and tensile forces. They also need to be durable, have structural integrity, and be able to absorb shock and act as a shock absorber. Connecting rods are commonly made from cast aluminum alloy or drop-forged, heat-treated steel. Each end of the rod is bored, with the smaller top end connecting to the piston pin and the larger bottom end split in half and bolted to the crankshaft. Some diesel engine connecting rods also have a hole drilled down the center to allow lubrication oil to flow from the crankshaft to the piston.

Due to the complex geometry and low roughness values, the lost wax method is particularly suitable for casting such pump casings. Low roughness values are necessary to prevent the formation of bacterial growth. In addition, no contaminants will remain in the Pump Housing. This enables our customers to comply with international process hygiene guidelines. The pump casing is cast in a high quality stainless steel alloy, so corrosion does not form. The design freedom of our casting process makes it possible to build smooth transitions that allow the liquid to flow through in an optimal way. Material Aluminum alloy: ADC12, ADC10, A360, A380, A356, 6061, 6063 Magnesium alloy: AZ91D, AM60B, Zinc alloy: ZA3#, ZA5#, ZA8# Processing Craft Drawings→ mould making → casting →rough machining → CNC machining→surface treatment →product checking→ packing →delivery Tolerance ± 0.02mm Surface Treatment Electroplating, Chrome Plating, Zinc Plating, Nickel plating, Electrophoresis, Anodization, Polishing, Sandblasting, Passivation, Powder coating, Spray painting, Etc. Inspection 1. Foundry in-house: 100% inspection on critical dimension; 100% on appearance. 2. Third Party inspection available upon requirement Mainly Testing Facility Three-dimensional measuring instrument (CMM), Salt spray test box, Dynamic balance detector, Pneumatic detection

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