Precision Parts

Sheet metal processing refers to the processing technology of cutting, bending, stamping, welding and other processes on metal sheets (usually below 6mm), which is widely used in fields such as automobiles, aviation, electronics, and electrical appliances. Sheet metal processing has the characteristics of high precision, lightweight, diversity, and high efficiency, which require selecting appropriate materials, designing reasonable processes, and implementing strict quality control.

What is Urethane casting? Urethane casting is a manufacturing process similar to injection molding where urethane resin is cast in a cavity between two silicone mold halves. The process replicates a master model by pouring a silicone mold around it. In a highly skilled procedure, the mold is sliced into two halves, the master model is removed, and then a gating and ventilation system is added. Subsequently, the model maker casts a urethane-based resin into the resulting cavity and cures it under a vacuum to prevent air bubble intrusion. Vacuum casting is better known as urethane casting or polyurethane casting in the US. Vacuum Casting Process Step 1: Master Building Masters represent 3D solids derived from your CAD designs. Typically crafted via CNC machining or 3D printing, they are meticulously fabricated under controlled conditions, often at 40°C. Once the masters are meticulously finished and thoroughly inspected, the next phase involves progressing to silicone mold creation. Step 2: Mold Making The creation of casting molds commences with liquid silicone. The casting box is partially filled with this liquid silicone, and then subjected to controlled heating until the silicone is fully cured. Following this, the mold undergoes a 16-hour curing process within an oven. Additional batches of heated silicone are poured to complete the mold, ensuring comprehensive coverage. Once fully dried, the mold is carefully cut open to extract the master component. Step 3: Part Production Production of parts begins by pouring casting resins into the emptied mold cavity. This process results in the creation of highly precise replicas of the original master. The flexibility extends to the possibility of overmolding with multiple materials. Typically, silicone molds maintain their effectiveness for approximately 20 reproductions of the initial pattern. This structured approach ensures the replication of intricate designs with fidelity and efficiency, leveraging the precision of CAD designs and the versatility of silicone molding techniques.

What is CNC Machining? There are many types of CNC machines. They all use a computer controlled machine tool to remove material from the workpiece.. Because of this computer control, CNC machining is much faster, more precise and  accurate than conventional machining. What is CNC Machining used for? Our precision CNC machining services make complex finished parts and components as well as tools for plastic injection molding or pressure die casting. In addition, CNC manufacturing  is used for secondary drilling, tapping, and milling operations on  machined parts or parts made from other processes. Our CNC turning process produces custom prototypes and end-use production parts in as fast as 1 day. We use a CNC lathe with live tooling so features like axial and radial holes, flats, grooves, and slots can be machined. CNC turning is often used for: Functional prototypes and end-use parts Parts with cylindrical features Parts with axial and radial holes, flats, grooves, and slots

SLA (stereolithography) SLA is a type of 3D printing process that uses a vat of liquid photopolymer resin and a UV laser to build objects layer by layer. The UV laser solidifies the resin in the desired shape, creating highly detailed and accurate prints with smooth surface finishes. SLS (Selective Laser Sintering)/DLP (Digital Light Processing) SLS and DLP are similar processes that use a laser or projector to selectively solidify a powdered material, such as nylon or resin, layer by layer. The excess powder acts as a support structure during printing, making it ideal for complex geometries and intricate designs. SLS uses a laser to selectively sinter powdered materials, such as nylon or other engineering-grade plastics, layer by layer. This results in parts that are durable, heat-resistant, and have a high level of mechanical strength. SLS is commonly used in industries such as aerospace, automotive, and medical for producing functional prototypes and end-use parts that require high physical strength and robustness. FDM (Fused Deposition Modeling)/LCD (Liquid Crystal Display) FDM and LCD are popular 3D printing processes that use thermoplastic filaments or liquid resin, respectively, to create objects layer by layer. In FDM, the filament is heated and extruded through a nozzle, while in LCD, the liquid resin is cured using UV light. Both processes are widely used for rapid prototyping and producing functional parts. DMLS Direct Metal Laser Sintering (DMLS): In DMLS, a high-powered laser selectively fuses metal powder particles together, layer by layer, to create a solid 3D object. The process is similar to Selective Laser Sintering (SLS) for plastics but specifically designed for metal materials. DMLS can produce complex geometries and parts with high strength and durability, making it suitable for aerospace, automotive, and medical applications. SLM Selective Laser Melting (SLM): Selective Laser Melting is another metal 3D printing process that uses a laser to fully melt metal powder particles, creating a dense and fully consolidated part. SLM offers high precision and the ability to produce parts with excellent mechanical properties, making it suitable for producing functional metal parts for various industries. Both DMLS and SLM are commonly used in industries where high-strength metal parts are required, such as aerospace, automotive, and medical. These processes offer the ability to produce complex geometries and parts with excellent mechanical properties and performance. https://www.thingyfymfg.com/

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Minimum Order: 2 barrels

Processing & Inspection Machine List.pdf The main processing equipment for this part are machiningb center and surface grinder. The surface finish of the parts is required to be above RA0.8, so the suface needs to be processed by the precision surface grinder. After processing each working procedure, we need to carry out strict inspection for each prcedure so that we can get a qualified part. Precision Machining can be defined as utilizing the highest function of a tool, program, engineering talent or equipment thus pushing the limits of design feature creation and materials science and performing these operations under the tightest tolerances defined by any sub-set of these manufacturing parameters. Product Information: Manufacturer Toxmann High- Tech Co., Limited Product Name Precision Machined Part Industry Standards DIN, JIS, AISI, GB Design Tools UG, ProE, Auto CAD, Solidworks, etc Material SKD61 or Customized Hardness HRC48~52 Quality Control Hardness Tester, Caliper, Altimeter, CMM, Projector, 2.5D Processing Machines CNC Milling Machine, Wire Cutting Machine, Surface Grinder Other Service ODM and OEM, Customized Specification, One to One Communication, Free Samples Order Process Customer inquiries (provide 2D or 3D drawing) →Toxmann provides quotes and lead time→Orders released by customer→50% advanced payment→Arrange production→QC pass→Packing and shipping after receiving balance payment.

For the varied requirements of our clients, we engaged in manufacturing, supplying, exporting and trading a wide range of Tungsten Carbide parts. These products are extremely rugged in state and ensure longer functional life. All these products are easy to install and needs low maintenance. These products are available in different sizes and specifications.

Minimum Order: 1 bags

For the varied requirements of our clients, we engaged in manufacturing, supplying, exporting and trading a wide range of Tungsten Carbide parts. These products are extremely rugged in state and ensure longer functional life. All these products are easy to install and needs low maintenance. These products are available in different sizes and specifications.

Minimum Order: 1 bags

Cemented carbide nail molds include cemented carbide nail cutter molds, cemented carbide punches, and cemented carbide nail molds. The working part of the mold is made of hard alloy material, which has the characteristics of high temperature resistance, corrosion resistance, wear resistance, high precision, long service life and not easy to wear.

Minimum Order: 10 long tons

Produce Capabilities : General industrial applications cold forging and turning auto parts Cold forged and turned Loudspeaker metal parts: Pole Piece Specialty and standard industrial fastener manufacturing Cold Forged - autmotive components & motors part Multi-forming process products and heading parts Various thread forming and tapping machining Customized cold forged and turned products Cutting Example of Cold Forged parts Plastic Insert molding metal parts Cold forged and precision parts Shafts & special-headed parts Headed rivet, axle and pins Cold forging bevel gears Screw machined products Engineering components Metal stamping parts Custom fasteners Tubular parts Please visit our website to have a further understanding about the full range of our products. SHINING JINS ENTERPRISE CO., LTD. No.107, Lane 530, Sec. 1, Guoji Road, Taoyuan Dist., Taoyuan City 330, Taiwan. Tel: +886-3-361 0638 Fax: +886-3-367 7527 Web: http://www.shiningjins.com E-mail: sales1@shiningjins.com Loud-speaker,pol , e piece,t-yoke,u-yoke,cone,grille,voice coil,spider,dust cap,basket,surround,diaphragm,tags,magnet,frame,bo , ttom plate,back plate,woofer,washer,pole plate,speaker metal parts,Polkern, placa polar,altoparlanti,altovoz,luidspreker,alto falantes,haut-parlear,spyker,hoparlor,parlantes,La , utsprecher,bottom,casters rivet,Pins,Washer,Screws,Nuts,Bolts,Castors,Rivet, , Motorcycle components,Placa Polar,Placa Posterior,forging,forged,CNC,gear,forge,tube,Pipe Nipple,spacer,rivet,washer,Screws,Bolt,axle,pin,fo , rming,tapping,speaker,yoke,flange,Shafts,bits,t-yo , ke,pot,bush,Fastener,boss,rod,Camshaft Bushing, Plunger Barrel Sprocket axle,bushes,nut,Furniture fittings, Suspension Bushings,screw fittings,Bushings and Sleeves,Horn Driver Adapter

Minimum Order: 5000