Other Machinery & Parts

PRODUCT DESCRIPTION CNC Precision Machining Manufacturer And CNC Machining Supplier In USA CNC precision machining is a manufacturing process that utilizes Computer Numerical Control (CNC) technology to create highly accurate and intricate parts and components.This technology ensures tight tolerances, consistent quality, and repeatability in the production of complex geometries, making it a preferred method for industries such as aerospace, automotive, electronics, and medical devices. Free & Automatic DFM feedback Tolerances down to ±0.0004″ (0.01mm) Machined parts as fast as 1 day Our certifications Customized CNC Precision Machining Parts For Medical Devices 0 Why Choose Our Precision Machining Service Bring your precision CNC machining parts to life through top-notch precision machining services. All prototypes and end-use parts meet strict quality standards and tolerance requirements. High Precision and Tight Tolerances Our CNC precision machining combines advanced technology with expert knowledge. As an ISO 2768 and ISO 9001:13485 certified company, we prioritize quality and ensure components meet specifications. Rapid Prototyping and Production We expedite your product development from prototyping to production. Our quick turnarounds turn designs into prototypes, enabling faster iterations and reduced time-to-market. Our CNC machining is scalable to any production volume. DFM Analysis Support Experience our platform's advanced machine-learning, pinpointing complex geometries for machining challenges. Receive a detailed DFM analysis for your CNC parts in minutes. Advanced Manufacturing Facilities At JYH CNC precision,our comprehensive equipment includes Precision CNC milling, turning, and EDM. From prototypes to mass production, we use top materials and technology. Our dedicated technicians work tirelessly for optimal product quality. Type and Tolerance parameters: Type Tolerance Linear dimension +/- 0.015 mm +/- 0.002 inch Hole diameters (not reamed) +/- 0.015 mm +/- 0.001 inch Shaft diameters +/- 0.015 mm +/- 0.001 inch Part size limit 950 * 650 *550 mm 36.0 * 21.5 * 21.5 inch We have an ensuring Quality sysem for our clients Customized CNC Precision Machining Parts For Medical Devices 1 Our payment method Customized CNC Precision Machining Parts For Medical Devices 2 Shipping Method We are also able to ship parts via a variety of methods, including ground, air, and sea. Our experienced team can determine the best method for your parts, depending on your needs. Customized CNC Precision Machining Parts For Medical Devices 3 After sales service Customized CNC Precision Machining Parts For Medical Devices 4

Single row tapered roller bearing as the most widely used tapered roller bearings consist of one outer ring, and one inner ring unit. The inner ring unit includes one inner ring, one group of tapered rollers and a cage. In ZWA's same type single row tapered roller bearings,both inner ring and outer ring can be exchangeable with other inner rings and outer rings. In general, the tapered angle of outer ring raceway is between 10°~19° and the contact of roller and raceways is linear one . Therefore, it can bear combined axial and radial loads, also single axial loads. The bigger the tapered angle, the bigger axial load capacity can be accommodated. As the extending line of raceways meet at the same point of the bearing axis, in operation, single row tapered roller bearing has lower friction torque. ZWA offers pure single row tapered roller bearings and matched single row tapered roller bearings (i.e back to back or face to face mode). According to different contact angles, single roller tapered roller bearings can be classified into three types: small cone angle, medium cone angle, and big cone angle. In the past years, ZWA has offered hundreds of pieces of single row tapered roller bearings to the customers. Those bearings help the customers reduce the operational cost, increase productivity, sustain the equipment, and prolong the service life. Features of single row tapered roller bearings Separable, both inner ring and outer rings own tapered raceways. It's easier and faster to realize assembling, disassembling, inspection, and maintenance. Lower friction, the optimized roller design, and smooth ribs form a layer of lubrication film which reduce friction. Lower noise level, the lower friction leads to the lower noise level. Improve the reliability of operation Exchangeable, the separable parts are exchangeable Application of single row tapered roller bearings Tooling machine, reducer, automobile, agriculture, mining, steel & metal process, plastic machine etc. DALIAN GUANGYAGN BEARING CO., LTD with the trademark“ZWA” is a professional precision bearings company that focuses on producing high quality bearing. The major products produced by ZWA are roller and china ball bearing from the inner ring 20mm to 2000mm. With the quality principle, “0.01% defect is 100% reject”, ZWA has won the trust from many Fortune Global 500 companies and also replaced many named bearing brands with the cost-effective products and quick- response after-sale service.

Single row spherical roller bearing are self-retaining radial roller bearings. They also belong tp s;elf-aligning bearings. Benefit from the concave raceway on the outer ring, they are able to compensate the static and dynamic angular misalignment under certain limits. Inner ring is equipped with two fixed ribs and a formed raceway. The rollers are guided between the two inner ring ribs. Solid cages from ZWA single-row spherical roller bearings are mainly brass ones. ZWA offered two bore types for single-row spherical roller bearings, one is cylindrical bore and the other is tapered. Rolling elements in single-row spherical roller bearings contact with the raceway in line. With this feature, the bearings are able to bear very high radial capacity loads and relatively low axial capacity load. Because of the concave raceway on the outer rings, single-row spherical roller bearings are able to adjust the angular misalignment. ZWA's single-row spherical roller bearings have served the customers well. Its production range is from the inner ring 50mm to 200mm. With its reliable bearing quality and after-sale service, ZWA bearings have assisted the customers to realize the following goals: Reduce the cost Increase productivity Keep the sustainability Protect the environment Besides the regular single-row spherical roller bearings, ZWA is also able to customize the bearings for the customer based on the special working conditions. If you are looking for a substitute for world named-brands or you plan to reduce the cost with cost-effective bearings suppliers, ZWA will be your right choice. Besides professional bearing manufacturing experience, ZWA also offers 7/24 service to the customers. On-site service is also available upon request. Features of single-row spherical roller bearings Adjust the angular misalignment Bear High rotating speed Bear both pure axial or radial loads Bear both high rotating speed and high axial loads working Application of single-row spherical roller bearings Steel or metal process, Common industry . As a professional bearing industrial pte ltd, ZWA Bearings is able to provide you with both high-quality types of ball bearings and roller bearings and complete the after-sale service. ZWA is one of the leading roller bearing manufacturers in china. We focus on supporting our customers with high quality bearing and roller to ensure their problem-free and cost-optimized production.

Single row cylindrical roller bearings with cages are part of radial roller bearings. Compared with the ball bearings' balls, the rollers have a bigger contact to the roller axle. As a consequence, it can transfer higher forces, has higher stiffness, and in the same capacity load working condition, the diameter of the roller can be smaller. The rollers own profiled ends. For the basic design of all cylindrical roller bearings, the cylindrical rollers are guided within two ribs by at least one ring. This ring matches with the cage and rollers and become a fit unit. The other ring is removable and easier to mount and dismount.In general, the fit of the rings are tight one. Based on different arrangement of the ribs on the inner ring and outer ring, the bearings can be divided into NU, N, NJ, NF and NUP types. And the cage is usually pressed steel cage or machined brass cage. Type NU and N allow shaft moving, in an axial direction within limits, applicable to use as a free end. Type NJ and NF can bear a certain extent one-way axial loads. Type NUP can bear a certain extent two-way axial loads. ZWA has supplied thousands of pieces of single row cylindrical roller bearing to the customers and those bearings favored the customer to reach the following goals: Increase productivity Decrease the cost Higher operational security Longer maintenance intervals Longer bearing service life Features of single row cylindrical roller bearings are as follows Bear not only high radial loads but also axial loads from one or two directions. The separable design makes mounting, dismount, maintenance, and inspection easier and effective. Higher fatigue limit Lower heat generated from the bearings Lower consumption on the lubrication Application fields of single row cylindrical roller bearings are as follows Steel, gearbox, crane, automobile, vibration equipment, and reducers, etc. As one of top 10 bearing manufacturers in china, we can offer sorts of related products for sale, if you are interested, please leave us a message.

Rollers are the components bored with loads in bearing operation. They are also the weakest component whose quality will directly affect the bearing's performance like rotating speed, vibration level and flexibility. It's also the key element for service life of bearings. Based on different categories, rollers can be divided into spherical, tapered, cylindrical rollers. According to different precision level, they are divided into grade I, II and III. ZWA's precision spherical roller bearings are with least grade II and raw materials are with European standard. The production capacity of ZWA is 80,000 to 100,000 piece monthly. Spherical Rollers All of ZWA's spherical rollers are Symmetrical with spherical fiducial surface. Advantage Zero defect culture, customized production, European standard, advanced R&D center, physical& chemical labs inuring the raw material quality, super-finish grinding Designation Outer diameter from Φ20mm-Φ120mm Multiple materials are available upon customers' requests Various face profiles are available, for example flat, center holes or dimples. As a rollers factory, rollers manufacturer, rollers company, rollers supplier, we can offer sorts of related products for sale, and the rollers price is reasonable, anything you need, please contact us. If you are looking for a reliable ball and roller bearing company, please choose us, and we will be your best partner.

High Quality Roller Bearings Manufacturer in China High Quality Roller Bearings Roller bearing rotates the bearing parts by rolling contact of its major components. Different cheap roller bearings are able to bear different axial and radial loads. Compared with ball bearings, the major components of roller bearings are linear contact each other which enables the bearing with less deformation after high load. Choosing proper shaft roller bearings should be based on the detailed working condition. ZWA, a local China roller bearing factory that has its own roller bearing factory, provides the service and technical advice on the bearing selection. Please contact us for optimized your equipment performance by the most suitable bearings. Roller Bearings for Sale Roller bearing rotates the bearing parts by rolling contact of its major components. Compared with ball bearings, the major components of roller bearings are linear contact each other which enables the bearing with less deformation after high load. Choosing proper roller bearing china should be based on the detailed working condition. ZWA provide the service and technical advice on the bearing selection. Those selection is not only customized but also cheap on price. Please contact us for optimized your equipment performance by the most suitable bearings. Spherical Roller Bearings Spherical roller bearings are designed to adapt to severe misalignment caused by mounting or deflection on the shaft & housing. Not every type of bearing has the ability to face the challenge of misalignment. Meanwhile, due to its two row of rollers, spherical roller bearings are able to bear high radial loads and some axial loads. They adopt a spherical or crowned rollers as rolling elements and raceway of the outer ring is also in spherical shape. For shock loads, their feature of self-aligning helps to absorb but has limited capabilities to high speed. As one of the widely used bearings, spherical roller bearings do you a favor in obtaining lower maintenance cost, increasing the productivity and prolong the service life. Cylindrical Roller Bearings Cylindrical roller bearings ( also called CRB in short) are a kind of radial rolling bearings with cylindrical rollers. The rollers are lined in parallel shapes, in between the rollers are cages that are able to avoid the leaning of roller or friction between rollers. In consequence, the rotating torque is also avoided. The contact between the cylindrical rollers and the raceways is linear contact. In general, cylindrical roller bearings adopt pressed steel cages or machined brass cages. Tapered Roller Bearings Tapered roller bearings, also known as TRB bearing, are also a kind of bearing that can be separated, a tapered raceway featured the inner and outer rings. Tapered roller bearings can bear large axial forces and function like thrust bearings. They can also manage large radial loads. Tapered bearings are an improvement on journal bearings. Tapered roller bearings don't need to add frequent lubrication to avoid overheating and failure. Toroidal Roller Bearing Toroidal roller bearings are kind of new single-row radial bearing. It has crowned symmetrical rollers and circular ring raceways.The rollers of the toroidal bearings are self-guiding, that's to say they adjust the position in which the loads are averagely distributed over the length of the rollers no matter the inner ring is axial displaced or not. The raceways of the inner rings and outer rings are concave and arranged symmetrically about the center of the bearings. Split Bearings Split roller bearings are specially designed based on the original spherical roller bearings and cylindrical bearings. The aim of split bearings is to solve the problem of quick replacement of bearings at unattainable positions or points. They are suitable for the application of lower rotating speed, higher load, shock loads, harsh working conditions and those positions where it is hard to access. ZWA's split bearings include split spherical and split cylindrical roller bearings. Double Taper Roller Bearing Size Chart Use of Roller Bearing Are you looking for a suitable roller bearings for your equipment? Address your requirements for the bearings, or the working condition of your equipment. ZWA will design the proper bearings to you based on use of roller bearings. Roller Bearing Application Find ZWA Service Learn about bearings and their use. Check out our Technical Toolbox for FREE downloads. Technical Toolbox Technical Toolbox View library which includes detailed bearings parameters and much more to help you in sorting for proper bearings. Bearing Failure Analysis Analysis on bearing failure is to prevent repeated failure and cost increase. ZWA summarized the most common reasons which lead to bearing failure. Pls check the PDF for details. Industry Solutions and Bearings Resource If you are puzzled about which kind of bearings to apply in your equipment or project, if you want to optimize the equipment performance by bearings, pls contact ZWA at zwa@zwa.cc. Our professional and experienced engineers are 7/24 online. Find ZWA Service Browse our resource library! Find custom product selectors, catalogs, CAD fles, eBooks, and more! Ask us directly Major Process Equipment Maintenance and Repair Bearing maintenance process and initial diagnosis on performance Bearing maintenance can be divided into five steps: Firstly, dismount the bearing and take record for the visual appearance. Secondly, confirm the remaining lubricant amount. Thirdly, rough wash the bearing's lubricant or cohesion with brush. In this step, the bearings must be soaked in oil. Fourthly, fine wash the bearing by rotating the bearing in the oil. Lastly, re-lubricate the bearing with oil or grease. Initial diagnosis on bearing performance after maintenance Check the dimension, tolerance, precision of rotation, interior clearance, appearance of raceways, cages and seals etc. As a china bearing factory, we can offer sorts of related products for sale, if you have needs, please contact us.

Full complement cylindrical roller bearing is a kind of cylindrical roller bearing designed without cages. In this design, the number of rollers are the biggest in all the bearings types. This kind of bearing is designed to bear heavy load. In the same width, compared with traditional cylindrical roller bearings with cages, this bearing is capable of bearing extremely high load capacity and also save space. But it also have shortcomings like bear relatively lower rotating speed and higher internal friction. For every kind of cylindrical roller bearings, there are oil grooves and oil holes on the outer rings. Full complement cylindrical roller bearings contain single row and double row. According to different internal designs, they can also be divided into NNC, NNCL, and NCF series. For the NNC series, it is a non-seal bearing. The outer ring is whole-set split one which is fixed by locking plate. Therefore, the outer ring is not able to bear axial loads. The outer ring is the same with one rib which acts as axial locating in two directions. There are three ribs on the inner ring. Three lubrication grooves and oil holes on lying on the outer ring. Lubrication is oil in general. For the NNCL series, it's also non-seal bearing without ribs on the outer ring. There are three oil grooves and holes on the outer rings, and three ribs on the inner rings. One fixed ring between two-row rollers on the center of the outer ring can prevent the rollers from falling out. This type allows a certain axial replacement between axle and housing. Therefore, they usually act as free-end bearings. For the NCF series, it can be one rib or no rib with a locking ring on the outer ring. The axial clearance “S” guarantees the axial replacement between axle and housing. Feature of full complement cylindrical roller bearings High radial load capacity High stiffness Separable and exchangeable Longer service life Application fields Tooling machine, steel and metal process, gearbox, port equipment etc. As a china bearing supplier, we can offer sorts of related products for sale, if you have needs, please contact us.

Four row taper roller bearing is composed of two double row inner rings and one double row outer ring consisting two single outer rings. Between the two inner rings, there is one inner spacer. Among those three outer rings, two central spaces are furnished, which can be use to adjust the clearance. When borne by heavy radial load, it can bear simultaneously axial load in two different directions. But its allowed speed is not much, which is mainly used for rolling mills. In recently years, four row tapered roller bearings with double face seal is popular, especially in rolling mills. ZWA are able to cater the customers with those sealed four row tapered roller bearings. In general, the cage of ZWA's four-row tapered roller bearings is pressed steel cage. For those with big size, ZWA offered a pin-type cage. For those smaller sized ones, the raw material is common bearing steel and for those big-sized ones or pin-type ones, the raw material is case hardened steel. In ZWA, you are able to get both metric and imperial four-row tapered roller bearings. In the past years, ZWA has offered hundreds of four-row tapered roller bearings to the customers, especially the steel and metal process industry. Those customers cover from Russia, Turkey to CHINA. ZWA replaced those named branded chinese bearing manufacturers with its cost-effective products. In this way, ZWA helps the customers reduce the cost, increase productivity, prolong the service life of the equipment. Besides standard 4 row taper roller bearing, ZWA also offers customized products for the customers. For detailed information, please contact ZWA. Features of four-row tapered roller bearings Well-allocated loads on the four-row rollers High radial and axial load capacity in two directions Separable, faster and convenient for mounting, dismounting, inspection, and maintenance Application of four-row tapered roller bearings They are mainly applied in rolling mills, including hot and cold strip rolling mills.

PRODUCT DESCRIPTION Engineering Plastic Polyoxymethylene Plastic Parts POM Fixed Plate Plastic Machined Parts A POM (Polyoxymethylene) fixed plate refers to a component made from POM material that serves as a stationary or fixed element in a mechanical assembly or system. POM, also known as acetal or Delrin, is a high- performance engineering plastic known for its excellent mechanical properties and dimensional stability. Ultra-high molecular polyethylene board has good wear resistance, impact resistance, chemical corrosion resistance, self-lubrication, low absorption quantity and non-toxic, such as the excellent performance is instead of POM, PA, PP, the best choice of PTFE, is mainly used for transmission, transportation, transportation, automotive, food and beverage industries, according to the customer request production of conductive, functional materials such as UV resistance. Application 1: Wear resistance and impact resistance based applications Application two: self - lubricity and non - viscous applications Application three: mainly corrosive and non - absorbent applications Application four: mainly health non-toxic application Application five: low temperature resistance and insulation based applications Here is a description of a POM fixed plate and its key characteristics: 1. Material: POM is a thermoplastic with a high tensile strength and stiffness, making it suitable for applications that require structural integrity and dimensional stability. POM fixed plates are typically made from solid POM sheets or blocks. 2. Dimensional Stability: POM exhibits low moisture absorption, which helps maintain its dimensional stability over a wide range of environmental conditions. This characteristic ensures that POM fixed plates retain their shape and dimensions, even in humid or wet environments. 3. Low Friction and Wear Resistance: POM has a low coefficient of friction, which allows for smooth sliding and reduced wear when in contact with other surfaces. POM fixed plates are commonly used in applications that involve sliding or rubbing, such as in conveyor systems, machinery guides, and bearing components. 4. Chemical Resistance: POM has good resistance to many chemicals, solvents, and oils. It is less prone to chemical attack or degradation, making POM fixed plates suitable for applications where exposure to chemicals is a concern. 5. Machinability: POM is a material that can be easily machined and fabricated into various shapes and sizes. This property allows for precise customization and the creation of complex designs for POM fixed plates, meeting specific application requirements. 6. Low Moisture Absorption: POM has low water absorption, which minimizes dimensional changes in humid environments. This characteristic is advantageous in applications where moisture resistance is needed, such as in marine or outdoor equipment. 7. Electrical Insulation: POM is an electrical insulator with good dielectric properties. It is commonly used in electrical and electronic applications where insulation and non-conductivity are important. POM fixed plates find applications in a wide range of industries, including automotive, aerospace, machinery, electronics, and consumer goods. They are utilized in various mechanical assemblies, such as support structures, sliding mechanisms, guides, and fixtures, where their excellent mechanical properties, low friction, dimensional stability, and chemical resistance are valuable.

Nickel (Ni) and nickel-base alloy-clad steel plate is a composite material made by bonding a layer of nickel or nickel alloy to a layer of steel. And the base steels are usually the carbon steel, low-alloy steel or stainless steel. This results in a material that combines the strength and durability of steel with the corrosion resistance and ductility of nickel. The manufacturing process for nickel and nickel clad copper sheet typically involves the use of explosive welding or hot rolling techniques. In explosive welding, the nickel and steel layers are placed together and then subjected to a high-energy explosion that fuses them together. Hot rolling involves heating the materials and then rolling them together to create a uniform bond. Features of Nickel and Nickel-base Alloy-clad Steel Plate Wear resistance Corrosion resistance High temperature resistance Highly ductility High tensile strength Applications of Nickel and Nickel-base Alloy-clad Steel Plate The Nickel and nickel-base alloy clad steel plate is apply for various industries, including Marine, Oil and Gas, Salt Equipment, Chemical Equipment, Nuclear Industry. It is often used in the construction of tanks, pipelines and other equipment that requires resistance to corrosion and durability. Nickel materials are limited used in a certain extent because of its expensive, so nickel and nickel-base alloy c276 clad plate will be a greater material at low cost, but the heat treatment quality control plays an important role in production processes. Proper heat treatment restores and improves the mechanical properties of the base layer, and can ensure the corrosion resistance of the cladding layer. Applicable Materials Table of Nickel and Nickel-base Alloy-clad Steel Plate The Nickel and nickel-base alloy clad steel plate shall apply for Industrial Standards. The cladding material and the base metal in the table can be combined freely according to different needs. Nickel and nickel-base alloy clad steel plates should be manufactured in accordance with ASME SA265. Product Name Nickel and Nickel-base Alloy-clad Steel Plate Standard ASME SA265, NB/T 47002.2 Cladding Technique Explosive welding or Hot-rolling Cladding Material Scope ASTM B168 N06600; ASTM B409 N08800, N08801; ASTM B421 N04400; ASTM B424 N08825; ASTM B443 N06625; ASTM B575 N10276 (Hastelloy C-276) Base Metal Scope (carbon or stainless steels) ASTM A36; ASME SA516 Gr60, Gr60N,Gr65 GR65N, Gr70, Gr70N; ASME SA537 Gr1 Gr2 Gr3; ASME SA105 ASME SA350 LF1 LF2 LF3; ASME SA182 F1,11,12,21,22;ASME SA266 Gr1,Gr2,Gr3,Gr4 etc. Cladding Thickness Around 1mm-15mm Base Thickness Around 3-300mm Clad Plate Total Width Around 3000mm or Customizable Clad Plate Total Length Around 10000mm or Customizable Surface Treatment Polished, blast cleaned, pickled and passivated as per the applicable standard, or Negotiable. Delivery Period 3-6 months or Negotiable Package Export sea worthy package: waterproof papers+steel bands etc. Payment T/T, L/C or Negotiable Industrials Oil & Gas, Petroleum refining, Chemical industry, Aircraft and Aerospace, Pharmaceutical Industry, FGD, Paper & Pulp etc. Application Chimney, Pressure Vessel, Reactor, Tower, Chilling unit, Pre- heater, Pump vessel, Heat-exchanger, Crystalizer, Digester, Hydrocracker, Polymerizers, Shift Reactors. Gallianz, as a China the Nickel and nickel-base alloy clad steel plates professional manufacturer and supplier, is specialized in the development and sale of different kinds of metal composite materials to meet your various needs. Gallianz offers customers high quality clad plates, Gallianz can be your reliable partner. Favorable price of nickel clad steel plate depends on quantities, weight, production process, delivery method of the clad materials in P.O.. Any special requirements about the nickel and nickel-base alloy clad steel plate for sale, PLEASE feel free to message us! If you want to know more about nickel clad steel price per kg, please visit our website.

Minimum Order: 1 bags

Gallianz is a leading manufacturer of metal clad plates in the world, and we are also specialized in different kinds of clad metal examples: Clad Tube Sheet, Clad Pipe, Clad Head, Clad U-bar, Clad Flange, etc, which are very widely used in different industries. These metal cladding products are manufactured with two or more metals by advanced technologies. Therefore, Our clad products include the compound metals superior properties. They are increasingly hunting for cost saving solutions and high performances. High quality, Best Service for you! How Are Metal Clad Products Manufactured? Metal clad products can be manufactured through two main processes: explosion bonding and roll bonding. Explosion bonding involves subjecting the metals to a high-energy explosion, which creates a metallurgical bond between them. Roll bonding passes the metals through a rolling mill under high pressure to achieve a solid bond. These processes ensure the layers of different metals are securely bonded together. Can Metal Clad Products Be Customized? Yes, metal clad products can be customized to meet specific requirements. Manufacturers can tailor the composition, thickness, and dimensions of the cladding layers to suit the needs of the application. Customizations may also include specific surface finishes, coatings, or treatments to enhance functionality, aesthetics, or other desired properties. Customization options for metal clad products depend on factors such as the base metals and cladding materials being used, the manufacturing process employed, and specific customer requirements. By collaborating with manufacturers and suppliers who specialize in metal clad products, customers can work closely to define their specific needs and develop customized solutions. Whether it is adjusting the thickness of the cladding layers, selecting specific alloys or materials for the cladding, or incorporating unique surface treatments, customization allows for the optimization of metal clad products for a wide range of applications across various industries. We can provide sorts of metal cladding for sale, and the metal cladding price is reasonable, if you have needs, please contact us.

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Explosion bonded plate is a new type of composite material, which is made of two layers of metal plate welded by explosion. This material has high strength, high toughness and excellent protective performance, and is widely used in the military, aerospace, automotive and construction fields. It can be welded and performed at large area. The two layers of metal plates can be the same metal or different metals. One metal plate can be welded in a "cover" way to another metal plate. During production process, explosive quantity is much more important, which explodes in a safety environment. During the explosion welding process, the explosion produces high temperature and high pressure to make the two metal plates to quickly squeeze into each other and form chemical bonding. At the same time, due to the inertia and recoil force of the explosion byproduct, a very uniform interface is formed between the two metal plates, and there are a large number of microstructural defects on the interface. These microstructural defects include dislocations, twinning, grain boundaries and so on. They have important effects on both the mechanical properties and the protective properties of the materials. For example, the dislocation can increase the plastic deformation ability of the material, the twinning can improve the toughness and fracture toughness of the material, and the grain boundaries can effectively block the expansion of cracks. Benefits of Explosion Bonded Clad Plate a. The Explosion Bonded Clad Plate is the metal clad plate produced by the explosive bonding method. It owns core advanced benefits as followings: The Explosion Bonded Clad Plate does not change the chemical compositions and physical states of the original materials. The Explosion Bonded Clad Plate's combined surface is in a wave structure condition, its binding strength and tensile strength are stronger. Other technology can’t reach its effect. The Explosion Bonded Clad Plate is hard to separate or crack during the hot treatment, leveling, cutting, coiling, flow forming etc. The Explosion Bonded Clad Plate thickness range is wider: The surface square is 6.45cm²~78.87m², its thickness is usually 1~30mm, and there are no specail limits for the base metal. Its total thickness for the stainless steel clad plate is more than one hundred mm, like clad tube sheets. There is no quantity limit. The base metal is a carbon steel, cladding materials are other precious metals which can be two layers or more. The explosive welding can make incompatible metals welded. so the explosion clad plate is advanced on its performances, especially anti- corrosion and wear resistance. b. Explosion bonding is also called explosion welding that refers to a welding method which uses the shock wave to drive the metal movement, collide on the surface of the two metals, form a jet, remove the surface mask, and form a metallurgical connection under the action of the shock wave under the high pressure. The high energy rate processing technology released by the gunpowder explosion is used to realize the solid phase welding method. Special Properties of Explosion Bonded Clad Plate In addition, explosion bonded clad plate owns special properties. For example, It can absorb shock wave and explosive energy to some extent and convert it into heat or mechanical energy, which makes it widely used in areas such as protective equipment and vehicles. The combination of aluminum and steel, the combination of titanium and steel are difficult to weld by conventional methods, even if special measures are taken, its welding quality is difficult to guarantee. But explosive bonding method is nicer for their combination. The explosion welding method was proposed in the 1940s. More than a decade later, the explosion welding technology has been introduced into the industrial engineering. As one of clad plate suppliers, we will do our best to meet all the needs of customers.

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Copper clad steel plate, is a new type of material in which copper and steel plates are welded together by means of explosion bonding or explosion-roll bonding, so the copper clad aluminum plate cannot be separated. The copper coated steel sheet is widely used because of its special characteristics. Features of Copper Steel Clad Plate High strength Wear resistance Corrosion resistance Light weight Lower cost Thermal and electrical conductivity Weldability, formability, extensibility Applications of Copper Steel Clad Plate The new copper-clad steel plate is a comprehensive functional material with advantages that cannot be matched by a single copper or steel. The new copper-clad steel plate is actually used in Chemical industry, Petroleum, Pharmaceutical Industry, Salt Production Industry , Metallurgy Industry, Machinery Industry and other industries to manufacture corrosion- resistant pressure vessels and vacuum equipment whose total thickness is around 8-30mm. Applicable Materials Table of Copper Steel Clad Plate The Copper steel clad plate shall apply for Industrial Standards. The cladding material and the base metal in the table can be combined freely according to different needs. titanium clad copper plates should be manufactured in accordance with ASME B432. Product Name Copper Steel Clad Plate Standard ASME B432, NB/T 47002.4 Cladding Technique Explosion bonding, or the combination of explosion bonding and hot rolling Cladding Material Scope TU1, T2, B30 C10200, C11000, C71520, C71500 Base Metal Scope (carbon) Q235; Q345R, Q245R; 16Mn, 20 etc. ASTM A283GRC, A284GRB, A306GR55; ASTM: A53-F, A283-D; A515 Gr.60, Gr.65, Gr.70; A 572 Gr. 50 etc. Clad Plate Total Thickness 8-30mmm, or Customizable Clad Plate Total Width Customizable Clad Plate Total Length Customizable Surface Treatment As per your requirement or Negotiable. Delivery Period 3-6 months or Negotiable Package Export sea worthy package: waterproof papers+steel bands etc. Payment T/T, L/C or Negotiable Industries Oil & Gas, Chemical industry, Petroleum, Pharmaceutical Industry, Salt Production Industry, Metallurgy Industry, Machinery Industry etc. Application Pressure vessels, Vacuum equipment, electronic components, decorations etc. Looking for a qualified and reliable manufacturer or supplier? Gallianz can supply you copper steel clad plates at competitive prices according to your requirements. Many clad plates sizes are available as per customers' P.O. and Technical Delivery Conditions. As one of clad plate suppliers, Gallianz aims to provide you with the best quality and durable copper cladding steel plates. We are the top manufacturer and supplier of different sizes of the copper steel clad plate to ensure that you get the best quality copper cladding steel plate. Gallianz is waiting for your consultation.

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In chemical production, any tube and shell heat exchanger is one of the most common unit operation equipment. But, the heat exchanger pipes must be combined with tube sheets, meanwhile, their connecting strength and sealing properties are very important. During the use, if there is a leakage around the combination parts due to medium corrosion, temperature, pressure, temperature fluctuations, etc, so the choice of high quality tube sheet is not to be ignored. Performances of Clad Tube Sheet For tube and shell heat exchangers, when single material can't stand the medium corrosion, the exchangers must use double metals tube sheets, clad tube sheets. Sometimes, even though there is only one medium corrosion, the tube sheet is larger and thinner, using clad tube sheets is less expensive than the whole precious metal materials. The clad tube sheets' properties are even higher quality in a way. The clad tube sheets are well-bonded. We need to think about the clad tube sheets as the first choice for the heat exchangers. There are special metals for clad tube sheets including stainless steel-carbon steel, nickel and nickel-base alloy --carbon steel, etc. Our technical team will study your specific requirements on the designer's drawings. Show Gallianz your thicknesses and diameters of the clad tube sheets, we will quickly quote you at competitive prices. Gallianz sells clad tube sheet broadly around the world. Rigid supervision is executed in term of quality, including chemical component analysis, ultrasonic testing, nondestructive testing, bonding testing. We also do tensile, bend, and corrosion test as per customers' requests.

Minimum Order: 1 bags