Other Industrial Equipment

SPD-V010 Handheld Roll Gap Checker Overview The handheld roll gap checker is specially used to measure the length between spherical surface, arc surface and plane (or spherical surface). It is specially suitable for the opening adjustment of the roll gap of the metallurgical continuous casters in various specifications, because the roll gap checker has the advantages of high resolution, accurate measurement, stable data and easy to use. Because the opening accuracy of the roll gap checker will directly affect the quality of the casting block, this roll gap checker is an indispensable testing equipment in the continuous casting equipment, which can fully meet the needs of on-site installation testing and use process verification. When the hand-held roll gap meter smoothly passes through the gap between the guide rolls of the continuous casting machine, the upper measuring contact of the hand-held roll gap checker contacts the inner arc roll and the lower measuring contact touches the outer arc roll. The handheld roll gap checker is used in perpendicular to the roll diameter direction, during the pushing process, when the hand-held roll gap meter is in the tangent plane of the upper and lower rolls, the measured value is the smallest at this time, and this value is the roll gap measurement value. The design of the hand-held roll gap gauge ensures that the upper and lower contacts of the roll gap checker can smoothly pass the measured roll along a straight line during measurement. During the measurement process, the roll gap measuring instrument automatically compares the measured values, and displays the minimum measured value on the instrument display interface, which is the current measured roll gap value. The introduction of different types The measuring range of the split hand-held roll gap checker is 180mm - 400mm This hand-held roll gap checker adopts the design that the measuring body and the display instrument are separated. The measuring body can be clamped by an extension rod, which is suitable for online maintenance and measurement of wider slabs, and it is convenient to use the extension rod to send the measuring body into the continuous casting section to measure inside and we can see measurement data on the checker outside. The measuring range of instrument type handheld roll gap checker is 120mm - 400mm This hand-held roll gap meter is light and compact, and it is convenient to carry during maintenance. The measurement value can be seen immediately after measurement, easy to use, and can be equipped with a short measuring rod. It is suitable for the maintenance and measurement of slab online and offline continuous casting sections. It has data printing function, the measurement results can be printed in real time. The measuring range of thin slab hand-held roll gap checker is 60mm - 150mm This handheld roll gap meter is suitable for measuring the roll gap of CSP continuous casting machine and ultra-thin slab continuous casting machine. It is accurate and easy to use. The technical parameters 1. Measuring range of instrument type handheld roll gap checker: 180mm - 400mm (the range can be customized) 2. Measuring range of digital hand-held roll gap checker: 120mm - 400mm (the range can be customized) 3. Measuring range of hand-held thin slab roll checker : 60mm - 150mm (the range can be customized) 4. Measurement accuracy: 0.01mm 5. Working temperature: -25℃~+85℃ 6. Battery capacity: 5000mAh 7. Charger specification: 12V

SPD-V020 Multifunctional Strand Condition Monitor Overview In the production process of the multifunctional strand condition monitor, in order to ensure the quality of the slab, it is necessary to strictly control the performance and various parameters of the CCM’s guide roll within a certain error range. Due to the continuous casting machine (CCM) is large and in a harsh production environment, it is difficult to measure the performance of the continuous casting machine manually, and many parameters are difficult to measure. Therefore, it is very important to have a set of equipment that can simulate drawing of steel billet to realize the measurement of CCM’s various parameters and performance. The multifunctional strand condition monitor uses various sensors to realize the measurement of CCM’s roll gap value, the arc value of continuous casting section, the rotation quality of the rolls, and the water spray pressure under the condition of simulating drawing of steel billet. Therefore, the CCM’s quality can be controlled in real time, and it is convenient for the maintenance personnel to analyze the CCM’s measurement results. The problem areas of the casting machine equipment can also be found. If these problems doesn’t be found in time, it will cause the bad quality of CCM’s products, the steel breakout in pouring process, surface and internal cracks and centerline segregation. The measurement of the strand condition monitor Roll gap value： By measuring the distance between a series of inner arc guide rolls and outer arc guide rolls on the CCM’s roller bed. It can be used to set the correct roll gap spacing for each pair of guide rolls in the slab caster. Outer arc guide roller to arc： By measuring the deviation between the position of the CCM’s outer arc guide roll and the two adjacent guide rolls and the CCM’s original position, we can obtain the arc condition of the outer arc guided roller. Guided roller rotation： It is possible to know whether each guided roller can rotate freely by measuring. Water spray pressure： The operation of the water spray cooling system can be judged by measuring the situation of secondary cooling water spray at different positions of CCM's width direction. Then we can accurately locate whether the water spray at a certain point is normal. The main components of the strand condition monitor 1. The main body of the strand condition monitor used to measure the continuous casting sector 2. The connecting chain between strand condition monitor and dummy bar 3. The storage rack chain of strand condition monitor 4. Battery charger: 24V 5A 5. Calibration equipment 6. Remote control 7. Laptop 8. Printer 9. Data communication cable The technical parameter 1. The measurement range of roll gap: 210mm, 230mm (can be customized according to requirements) 2. The measurement accuracy of roll gap: 0.01mm 3. The arc measurement range: ±80° 4. The arc measurement accuracy: 0.01° 5. The spray measurement range: 0-10 6. The spray measurement accuracy: ±1 7. The battery usage times: >3 times

Minimum Order: 1 bags

LAG-S100 Ladle Slag Detection System (Eddy Current) Overview The continuous casting ladle slag detection device is used to detect the slag content of the ladle nozzle in the steelmaking continuous casting process, so as to improve the cleanliness of the tundish molten steel and obtain the best yield of the ladle molten steel. The device adopts the principle of electromagnetic induction detection. The meaning of slag detection To achieve high output: In order to ensure the cleanliness of molten steel in the ladle, if we detect slag by eyes, we often close the ladle prematurely, so that it will reduce the yield of molten steel. However, if we use slag detection system, we can detect slag accurately and timely, so that the amount of residual steel is controlled at 1%-2% to achieve high output. Improve the cleanliness of molten steel: The steelmaking slag gets into the tundish is the main reason that affects the cleanliness of finished steel. The use of the slag detection system can reduce the amount of steelmaking slag carried into the tundish to a very small amount, and can also reduce the defects on the slab surface at least 80%. Avoid blockage of the nozzle: The steelmaking slag gets into the tundish is also the main reason for the blockage of the nozzle due to secondary oxidation. After using the slag detection system, the blockage of the nozzle can be greatly reduced. The composition of the system The slag detection system mainly consists of five parts: sensor, preamplifier, signal processing unit, central processing unit and platform control box. System control flow chart The working principle of the sensor The sensor adopts the principle of electromagnetic induction for signal detection, and its typical structure is two concentric coils. When the primary coil is supplied with an intermediate frequency excitation current, due to the action of the magnetic field, an eddy current is generated in the steel flow, and the direction of the magnetic field is opposite to the direction of the magnetic field generated by the coil. Because the conductivity of slag is much lower than that of molten steel at high temperature (about 1/1000), the eddy currents generated in slag are much smaller than those generated in molten steel. In the process of pouring steel, all the molten steel flows out at the beginning of pouring. At the later stage of pouring, there will be steelmaking slag mixing out, which reduces the conductivity of the melt and enhances the electromagnetic field. This signal is measured by the secondary coil. The principle of sensor construction The primary coil and the secondary coil are isolated by high temperature resistant materials, and the coils are encapsulated in a flat ring made of special steel as a whole. Then two pairs of signal lines are drawn from the two-pole coil using a unique technical method, and sent to the secondary part. The installation of the sensor The sensor is installed in the ladle reference plate, coaxial with the ladle nozzle, and acts as a guide part for the ladle nozzle casing tube at the same time. The technical Features The ladle slag’s coil made of imported materials and installed at the bottom of the ladle as a guide component for the ladle nozzle can work normally in an environment of 900 °C for a long time, achieving no burning, no damage and good weak slag signal detection characteristics . The average service life of the sensor reaches more than 800 furnaces. The signal connector of the ladle slag coil can meet the reliable connection of the microvolt level (1uV=10-6V) slag signal under the conditions of high temperature, high impedance and strong oxidation, and realize the repeated use of long-term zero impedance. After the ladle slag coil works for a long time in a high temperature environment, changes in distributed parameter characteristics such as impedance cause signal drift. The system can automatically identify and compensate, which ensures the accuracy of system signal processing and alarming. The function is complete, which can actually reflect various information of molten steel casting. It has various functions such as curve storage, status display, alarm display, output control, and information printing, etc., which can effectively meet the requirements of the production process. The technical indexes Sampling time: <10ms System response time: <0.1s Zero point average volatility: <4% System detection value accuracy: <5% (duty ratio) Slag volume alarm setting value: user-defined (recommended to use 20%) Average sensor life: >800 furnaces The working condition Sensor use ambient temperature: <900℃ Operating temperature of secondary instrument: <40℃ Storage and transportation temperature of secondary instrument: -20℃-+70℃ The relative temperature used by the secondary instrument: at 25°C, the maximum is 95%

Minimum Order: 1 bags

LAG-S200 Ladle Slag Detection System (Vibration Type) Overview The continuous casting vibration type ladle slag detection device is used to detect the slag content of the ladle nozzle in the steelmaking continuous casting process, so as to improve the cleanliness of the tundish molten steel and obtain the best yield of the ladle molten steel. The device adopts the principle of vibration detection. The LAG-S200 continuous casting ladle slag automatic detection system is developed by Wuhan CenterRise M&C Engineering Co., Ltd. after many years of research with many scientific research institutes, and fully combined with the actual situation on site. It has a real field application value as a continuous casting ladle slag automatic detection system. The meaning of the system 1. Reduce the amount of tundish slag 2. Improve the purity of molten steel 3. Improve the life of the tundish 4. Reduce sliding nozzle erosion 5. Reduce nozzle blockage 6. Increase the number of continuous pouring furnaces 7. Reduce the amount of residual steel in the ladle when high-quality steel is casting 8. Improve the yield of molten steel 9. Improve the quality of continuous casting billets In order to improve the purity of the molten steel in the tundish, and improve the quality of the casting billet, especially to improve the quality of the billet in the transition section, and reduce the amount of residual steel in the high-quality ladle, and prolong the life of the tundish lining, and increase the number of continuous casting furnaces, it’s necessary to detect and control the slag in the later stage of continuous casting ladle casting. The Working principle of the system The LAG-S200 continuous casting ladle slag automatic monitoring system detects the slag state during the pouring process by receiving the vibration signal of the mechanical operating arm of the ladle nozzle. In the process of molten steel pouring, when molten steel flows through the long nozzle and pours into the tundish, the molten steel impacts the wall of the long nozzle and causes the vibration of the mechanical operating arm used to support the long nozzle. Since the specific gravity of the steelmaking slag is less than half of the specific gravity of the molten steel, it floats on the surface of the molten steel, and the steelmaking slag appears when the molten steel is about to be all poured. At this time, due to the high viscosity and poor fluidity of light steelmaking slag, the impact force of the mixed flow of molten steel and steel slag on the wall of the long nozzle is quite different from that of pure molten steel. The system mainly monitors the ladle slag of the continuous casting by measuring and analyzing the vibration difference of the mechanical operating arm. The vibration signal is connected to the operation control unit of the system control cabinet through the front-stage conditioning and amplification module through the sensor installed in the middle of the operating rod. After processing, it is output to the industrial computer for operation and analysis. The slag signal detected by the system is output from the system control cabinet to the front-end control unit, and then control the alarm horn and alarm light to work, or issue an instruction to close the ladle nozzle. The features of the system (1) It is easy to install, basically no modification is made to the field equipment, and the installation and debugging work will not affect the normal production of the enterprise. (2) The detection accuracy is high, and the effective rate is greater than or equal to 95%. The threshold of slag volume is accurately set, the output control function is powerful. It has excellent performance in technical indicators such as the sensor service life and sensor usage times. (3) The sensor is installed at a position far away from the molten steel, and is cooled by a special refrigeration device for 24 hours. The outer layer adopts a composite protection structure, which has a long service life. (4) Adopt professional and targeted signal processing methods to obtain the vibration characteristic parameters of the ladle slag, and analyze, reason and judge the effective slag signal through the vibration signal database, which has a high accuracy of slag alarm. (5) The architecture is established based on the artificial intelligence network, which has the functions of self-learning and self-induction. (6) The equipment adopts a modular design. The failure of each module will not affect other parts, which ensure more reliable operation of the system and easy maintenance. (7) The alarm display device is used on site to visually indicate the flow state of molten steel and slag. When slag is unloaded, we can choose to automatically close the ladle nozzle or sound and light alarm at the same time, prompting the on-site operator. (8) The system has a powerful database function. Including the comparison function for last two ladles of casting time record, the system automatically stores the running data, and generates a record file every day. (9) The system has the function of automatically controlling the ladle nozzle. The control unit is an auxiliary system of the system, which is interconnected with the ladle slag detection system to automatically control the opening of the ladle nozzle and realize the whole-process control of the liquid level of the molten steel in the tundish. The composition of the system The LAG-S200 slag detection system consists of: vibration detection sensor, pre-signal amplifier, slag detection operation unit, tundish liquid level control unit, on-site operation indication box, and process control cabinet. 1. Vibration detection sensor: It is installed on the robotic arm connected to the molten steel to detect the vibration signal of the whole casting process of the ladle. 2. Pre-signal amplifier: Amplify, convert and transmit the weak vibration signal detected by the vibration detection sensor. 3. Slag detection operation unit: Analyze, judge and discriminate the vibration signal to realize the discrimination of all steel, mixed slag and full slag , and output the slag alarm signal. 4. Tundish liquid level control unit: Accept the control signal of the tundish nozzle and the ladle nozzle, and realize automatic or manual control of the ladle steel flow according to the requirements. 5. On-site operation instruction box: Provides man-machine exchange for slag alarm indication, fault indication, system activation mode selection, and control mode selection. For process control cabinet, providing power management, displaying man-machine interface and setting management. The parameters of the system 1. The system controls the slag inclusion in molten steel with high precision and closes the nozzle in real time. 2. Improve the quality of steel, reduce defective products, and improve the yield. 3. The yield of molten steel is increased by 0.3%-0.5%. The nozzle can be automatically closed, so that the disadvantage of untimely manual response is overcome and less molten steel remains in the ladle. The threshold value of molten steel (slag threshold) is set by the user within a wide range. 4. No artificial factors are involved, high reliability, good repeatability or consistency. 5. The steelmaking slag does not pass through or rarely flows into the tundish, which increases the service life of the refractory material and the sliding nozzle. 6. Greatly reduce the blockage of the tundish nozzle and increase the number of continuous pouring furnaces of the tundish.

Minimum Order: 1 bags

BPS-K600 Continuous Casting Mold Breakout System Overview: The BPS-K600 continuous casting mould breakout prediction system is developed by Wuhan CenterRise M&C Measuring Co., Ltd. It adopts artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models. It has the functions of self-adaptation, self-organization and real-time learning. The breakout prediction system has an optimized industrial network structure. According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time. It can learn and judge by itself, and provide early warning information for on-site operations. It can effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting. The system is suitable for all kinds of continuous casting machines such as square billet, round billet, rectangular billet and slab. The composition of the system Thermocouple: according to the on-site conditions of the mold, water tank, bolts and mold frame to desgin Front-end acquisition system: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module Working platform: Real-time display of mold temperature field status, online analysis and prediction of mold breakout Server: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions The Main technical parameters Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ Accuracy of temperature measurement: ±0.25℃ Support communication protocol: Industrial Ethernet (TCP/IP)， PROFIBUS-DP，CANopen Executive standard: DE0411 Standard Class III/1EC584/IEC1515 Transmission speed: 100M/bps The composition of the software Online monitoring software for breakout prediction Offline query software for breakout prediction Data recovery and self-learning software packages Data acquisition and monitoring software The software package of mold thermal status display The functions of the system Real-time data acquisition, data analysis and judgment Automatic selection of steel grade’s alarm parameters Real-time dynamic picture monitoring Prediction alarm and information display of breakout signs Automatic deceleration after alarm Historical data storage and historical trend graph display Automatic report generation and printing Alarm prediction and pattern recognition of unknown steel grades by neural network Dynamic real-time temperature profile prediction Mould heat flow field display The features of the system 1. Reasonable design of temperature measurement point and professional protection front-end acquisition system, and complete installation and calibration tool components. 2. The system has strong adaptability and can meet the transformation of various structural continuous casting machines. 3. High-speed data communication, using industrial network to form an independent local area network for each workstation and server. It can realize high-speed data transmission of alarm files, alarm parameters, and other databases. 4. The combination of artificial neural network and intelligent forecasting model improves the accuracy of breakout forecasting. 5. Historical data storage and historical trend graph display, historical reports, historical alarm legend printing, real-time alarm data printing. 6. Provide a local area network interface, which can realize the storage and forwarding of alarm files, and the input and output of offline alarm data. 7. Remote Web browsing can be achieved according to customer needs. 8. Can be seamlessly connected with MES-C220 mould expert system.

Minimum Order: 1 bags

★Description GT-TZJ05B Straightening Machine is improved machine for GT-TZ3B, TZ3B is with 3 group, GT-TZJ05B with 5 groups. The machine can adjust diameter, and straighten speed.

Minimum Order: 1 bags

★Description GT-TZ10B straightening machine install with 10 straighten rollers, which 5 rollers in one side. Each roller can move forward or back, left and right within a range. ★Main details 1.Tube is rotating and moving forward during straighten. 2.Min length to straighten: 400mm. Diameter to straighten: Φ6-12mm;

Minimum Order: 1 bags

★Description GT-TZ14B Straightening Machine mainly use to straighten heaters after shrink, or combine with shrinking machine to make a line. ★Main details 1. First 4 groups straighten horizontally and later 4 group for vertically. 2. Because the elements will not rotate in high speed during straighten, so after straighten, heater will not leak out powder, will not in different length. 3. Straighten speed can be adjust. 4. Diameter to straighten: recommend 4-10mm (one machine for one diameter)

Minimum Order: 1 bags

★Description GT-TZ3B straightening machine is mainly used for straightening and repairing bent steel pipe during pipe-making. ★Main details 1.Min length to straighten: 450mm; 2.Diameter to straighten: recommend Φ6-Φ16mm can adjustable. 3.Mainly for empty tube straighten.

Minimum Order: 1 bags

★Description Semi Auto Tapering Machine use to make one end empty tube in cone shape, which use to measure temperature in water heater. ★Main details 1.Manual operation, easy work. Machine with small size.

Minimum Order: 1 bags

★Description Manual pipe chamfering machine use to chamfer the pipe after cut, to remove the burrs inside the pipe. ★Main details 1.Manual operation, easy work 2.Machine with small size

Minimum Order: 1 bags

Diaphragm Control Valve utilizes a flexible diaphragm to regulate fluid flow. Actuation of the stem connected to the diaphragm flexes it, adjusting the flow area and controlling flow rate. This type of valve is favored for applications requiring cleanliness or handling abrasive or corrosive fluids. It offers tight shutoff capabilities and is suitable for managing slurries, viscous fluids, and hazardous chemicals. Diaphragm valves are commonly found in industries where precise flow control and resistance to harsh environments are essential, such as pharmaceuticals, water treatment, and chemical processing.

Minimum Order: 1 bags

A Globe Control Valve is a type of linear motion valve primarily used to regulate fluid flow in pipelines. It consists of a movable disk (or plug) and a stationary ring seat in a globe-shaped body. By raising or lowering the plug, the valve controls the flow rate. Globe valves are versatile and suitable for various applications, including throttling and isolation services in industries such as oil and gas, chemical processing, and power generation. Their design allows for precise flow control, making them essential components in process control systems where accurate regulation of flow, pressure, or temperature is required.

Minimum Order: 1 bags

Allied Way India, founded by Mr. V. K. Sharma in 2000, is a quickly expanding company that specialises in providing medical machinery and equipment, such as HDPE blow moulding machines, disposable syringe makers, injection syringe makers, plastic water tank makers, and syringe making plants. Please don't hesitate to contact us at any moment if you need any more details. https://www.alliedwayindia.com