Filters & Boilers

Wedge Wire Headers and laterals of Distributor are important components of distributors and are used to distribute fluids in a vessel or tank evenly. A wedge wire header pipe is a central pipe to which laterals are connected to deliver fluids to different areas of the vessel. Design of wedge wire Headers and Laterals The design of headers and laterals depends on the specific application, such as the size of the vessel, the type of fluid, and the required flow distribution. Design factors include the size, number, and spacing of the laterals, as well as the diameter and material of the header. Manufacturing of Headers and Laterals Headers and laterals are typically made of stainless steel, carbon steel, or other corrosion-resistant materials. They can be made using a variety of manufacturing processes, such as welding, bending, and drilling.

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When it comes to selecting the perfect ion exchange tank water filter nozzle, several factors come into play. With so many options available, it's essential to consider the specific requirements of your ion exchange system to ensure efficient operation and optimal performance. In this blog, we'll delve into the key factors to consider and explore the characteristics and application scenarios of ion exchange tank water filter nozzles made from different materials. Key Factors of choosing the right water filter nozzle: 1. Flow Requirements: Choose a right water filter nozzle that can provide sufficient flow to the resin layer, matching the design flow of your ion exchange system. 2. Pressure Loss: Opt for a water filter nozzle design that minimizes system pressure loss, ensuring sufficient water pressure. 3. Uniform Distribution: The water filter nozzles should be able to evenly distribute water to the entire resin layer, preventing insufficient or excessive local water flow. 4. Material and Corrosion Resistance: Select a water filter nozzle material that is compatible with the chemicals handled by your system and offers good corrosion resistance. 5. Maintainability: Choose a water filter nozzle design that is easy to disassemble and clean for regular maintenance. 6. Cost and Availability: Balance technical requirements with cost and availability considerations.

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An Overview of Welded Wedge Wire Mesh Screen Cylinder The welded wedge wire mesh screen cylinder is a cylindrical filter element made of wedge wire mesh, which is securely fixed to a support frame through welding. This welded wedge wire cylinder boasts excellent filtering performance, high strength, and corrosion resistance, making it a versatile solution across various industries such as petroleum, chemical, pharmaceutical, and food processing. Key specifications of the welded wedge wire screen cylinder include: Diameter； Length； Wire Mesh Material； Wire Mesh Gap; Support Frame Material; Users can tailor these specifications to meet their specific operational requirements. Applications 1 , . Petroleum and Chemical Industry Purpose: Filtering and separating crude oil and chemical raw materials. 2. Pharmaceutical Industry Purpose: Filtering and separating pharmaceutical raw materials to ensure purity. 3. Food Industry Purpose: Filtering and separating food raw materials, adhering to hygiene standards. 4. Dehydration Field Mining: Dehydration of ore. Sludge Treatment: Dehydration of sludge. 5. Catalytic Reaction Field Petrochemical Industry: Used as filler for reaction devices. 6. Other Fields Electronics Industry: Housing for electronic components. The components of papermaking machinery and equipment in the papermaking industry.

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Advanced Filtration Solutions for Demanding Applications--Sintered Metal Filters Our advanced porous Sintered Metal Powder Filters offer exceptional performance across a wide range of demanding applications, ensuring efficient filtration for various products. These filters are manufactured by pressing metal powder into porous sheets or tubes, followed by high- temperature sintering. The resultant porosity allows them to be highly effective in liquid and gas filtration, gas/liquid flow control, and ventilation applications. Compared to other filter materials such as glass fiber, stainless steel wire mesh, ceramics, and filter paper, sintered metal filters boast superior mechanical and compressive strength. They are particularly advantageous in applications involving continuous high temperatures and corrosive environments, significantly improving the filtration process and reducing operating costs. These filters are prevalent in chemical and petrochemical processes, oil refineries, pharmaceutical production, and semiconductor manufacturing. When compared to leaf filters, filter bags, and plate and frame filters, sintered metal powder filters prove to be more effective at particle removal, offer more reliable performance, are easier to clean, and have a longer service life. Our Applications **Gas Filtration We offer multiple product solutions for hot gas filtration in industrial applications, with operating temperatures often exceeding 750°C for extended periods. These filters typically operate in systems with automatic self-cleaning capabilities, and the filter elements must be capable of full regeneration on each cycle. **Sparging Our sintered metal filter elements are designed for applications requiring gas-liquid contact for reactions such as stripping, mixing, or diffusion. We help you maximize process efficiency by recommending and designing the most suitable solution from a wide variety of available sparger units. **Liquid Filtration With a weld-free design and "solid-solid" connection, our filter elements offer a longer lifespan than most competing solutions. **Fluidizing

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Proper functioning of the Header Lateral System is of vital importance to the filtration & backwashing process of any gravity filters. For the treatment of process water such as in ‘Ion Exchange’ and in the process of removing organic matter, YUBO Filtration offers products such as the Header and Hub-Lateral Systems to uniformly collect and distribute process flow. Wedge wire screen Lateral-As an efficient collector, the screen lateral is available in several sizes, with various slots and end fittings.

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Titanium powder sintered filter disc is made of sintered wire mesh plate (filter media ),with good capacities of back wash ,recycle,long time working .It is widely used in automation and continulus operation system. It is a porous metal panel which consists of multiple meshes and is sintered (diffusion-bonded) into one panel. It usually consists of protection mesh, filter mesh and support mesh and its combination is depending on needs or requirements. APPLICATIONS FOR TITANIUM POWDER SINTERED FILTER DISC: Mainly used in petroleum, chemical, automotive, aircraft, marine industrial filtration gases, liquids, fuel oil, also used extensively for pneumatic, hydraulic circuit filter elements. FEATURES FOR TITANIUM POWDER SINTERED FILTER DISC: 1 high precision filter: pore stability, will not change the pore pressure changes with the phenomenon. Can effectively remove suspended solids and particulates, excellent filtration, purification effect. 2 permeability, pressure loss is small. Filter composed entirely of spherical powder, high porosity, pore size uniformity and smooth, the initial resistance is small, easy cleaning, regeneration ability, long service life. 3 high mechanical strength, good rigidity, good plasticity, anti-oxidation, corrosion protection without additional framework support, installation and use, easy maintenance, assembly, and can be welding, bonding and mechanical processing. 4 uniform porosity, especially for fluid distribution, homogenization treatment uniformity requirements of the occasion. 5 forming a copper powder products, without cutting, effective utilization of raw materials is high, maximum material savings. 6 Filtration: 5 ~ 50μm.

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What is a powder sintered filter? Powder sintered filter is a porous material made of metal powder by pressing and sintering. It has the characteristics of high porosity, corrosion resistance, high temperature resistance, etc. It is widely used in petrochemical, metallurgy, electricity, environmental protection and other fields. Advantages of powder sintered filter: Compared with traditional filter materials, powder sintered filter has the following advantages: 1. High porosity: Powder sintered filter has a porosity of up to 80%, which can effectively intercept particulate matter. 2. Corrosion resistance: Powder sintered filter is usually made of corrosion-resistant materials such as stainless steel and monel alloy, and can be used in harsh environments. 3. High temperature resistance: Powder sintered filter can withstand temperatures up to 800 degrees Celsius and is suitable for high temperature conditions. 4. Easy to clean: Powder sintered filter can be backwashed or ultrasonically cleaned for easy maintenance. Application of powder sintered filter： Powder sintered filter is widely used in the following fields: 1. Petrochemical: used to separate catalysts, filter oil products, etc. 2. Metallurgy: used to filter metal melts, remove impurities, etc. 3. Electricity: used to filter boiler flue gas, purify water, etc. 4. Environmental protection: used to filter waste gas, waste water, etc.

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Pleat filter element also named stainless steel pleated filter element made of pleated stainless steel sintered fiber web and stainless steel weaving wire cloth. Stainless steel sintered fiber felt made of stainless steel fiber by sintering in high temperature into a graded pore structure. It features high precision filtration which takes advantages of high porosity, high dirty capacity, high regeneration capacity, etc. It can be also used after chemical cleaning. Advantages of stainless steel pleated filter elements: High dirt holding capacity; High reliable standard specifications; Low pressure drop due to high porosity; Accurate filtration rating. Filtration rating available (micron) : 3,5,7,10,15,20,25,30,40,60. Any outline size available according to customer's requirement. CHARACTERISTIC OF PLEATED FILTER 1. Fold structure, large filtration area 2. Low resistance and low-pressure difference 3. strong pollution capacity 4. High-temperature resistance and corrosion resistance 5. Easy to clean and can be used repeatedly(Chemical cleaning, high temperature, and ultrasonic cleaning) 6. Stainless steel structure, strong structure 7. No material falls off phenomenon In addition to these excellent characteristics, compared with other materials, stainless steel filter element will not produce harmful substances at high temperature. PLEATED FILTER VS SINTERED FILTER VS WEDGE WIRE FILTER Common ground They are all metal filter elements, have many similarities. 1. Sturdy structure 2. High-temperature resistance 3. Corrosion resistance 4. Pressure resistance 5. Easy to clean and can be used repeatedly.

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The filtration sector holds the crucial responsibility of refining every facet of existence. Whether it's the pharmaceuticals that remedy our ailments or the maintenance of environmental purity, the significance of filtration pervades our lives more profoundly than we often realize. It's no surprise that within this realm exists an inexhaustible catalog of filtration elements, ingeniously crafted from adaptable materials like woven wire mesh, strategically deployed to safeguard these intricate filtration procedures. Among these, wire basket filters stand out, assuming a pivotal role in elevating the efficiency of a diverse spectrum of commercial filtration applications. Wire Mesh Basket Filter What Is a Wire Mesh Basket Filter? A wire mesh basket filter serves as a vital apparatus aimed at the extraction of undesirable particles. Purposefully crafted to seamlessly integrate into piping systems, these filter elements are equipped with a specific screening medium, often comprising woven wire mesh or perforated plate. The inherent porous nature of this screening medium permits the unimpeded flow of fluids within the pipeline, concurrently intercepting and hindering particles that surpass the size of the openings. This exceptional attribute renders them particularly suitable for applications demanding high fluid flow rates.

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V Wire Screen, also known as Wedge Wire Screen and Profile Wire Screen, is a versatile screen material supplied in stainless steel and various special steel alloys. It finds its primary applications in dewatering equipment and rainwater harvesting systems. V Wire Screen, also known as Wedge Wire Screen and Profile Wire Screen, is a versatile screen material supplied in stainless steel and various special steel alloys. It finds its primary applications in dewatering equipment and rainwater harvesting systems. V Wire Screens are crafted in a pipe-like structure using wires. These screens consist of two essential components: the outer V-shaped wire and the inner longitudinal rods. The assembly process involves spirally wrapping the V Wire screen filter around a cage composed of longitudinal rods. The intersection of the shaped wire and rod is securely welded together using resistance welding techniques. The "V Wire Screen Filter" represents a highly regarded modern technology in the realm of rainwater harvesting. It offers several advantages over conventional filtration systems, including the conservation of precious space, reduced construction costs, and shorter construction timelines for filtration tanks. Its scientifically engineered design makes cleaning remarkably easy, leading to substantial savings in maintenance costs. This innovative technology not only enhances the efficiency of rainwater harvesting but also contributes to environmental sustainability. Its versatility and effectiveness make it an ideal choice for modern filtration needs. V Wire Screen Filter System & Other Filter Method Details Other Filter Method V Wire Screen Filter System Filter Slots Slots are scattered Special Design gives Continuous Slot Openings across the periphery and length of the screen. Material PP,plastic，or other SS 304 304L 316 316Lor as per Customer Requirement Open Area Less Open Area. V wire Continous Slots give larger Open Area Size Custom as per Required Length Custom as per Required Length Cleaning & Maintenace As the uppermost layer becomes obstructed, the rate at which water percolates into the well will diminish rapidly. Raw water enters the screen assembly horizontally, commencing from the bottom of the pit. Consequently, all impurities settle at the bottom initially. This unique process ensures that the pit remains open at the top, facilitating a prolonged and more efficient recharge compared to conventional systems. Filtration Accuracy The filtration accuracy is average, and particularly fine filtration cannot be achieved. Can perform gas and liquid filtration, and the filtration range can be customized V Wire Screen Pipe Benefits in Rainwater Harvesting V Wire Screen Pipe For rainwater harvesting ❖ Anti-Corrosive Material: Crafted from stainless steel and capable of withstanding acid treatment to remove incrustations and prevent gravel blockages, ensuring an extended bore well lifespan. ❖ V-Shaped Slots: These slots create a jetting effect, effectively injecting recharge water into the aquifer. ❖ Greater Effective Open Area: Compared to conventional slotted pipes, this design maximizes recharge rates while minimizing frictional head loss, consequently reducing incrustation rates. ❖ Efficient and Non-Clogging Screen Assembly: Efficiently filters out a maximum amount of suspended solids from raw water, thanks to non-clogging slots that maintain a sustained recharge rate. ❖ Easy Installation: Streamlines the installation process, saving money, time, and energy. Please contact us if you are looking for the V wire screen tubes! Please tell us the detailed size, application scenarios, industry requirements, and filtration effects of the V wire screens you need, so that we can more accurately recommend a more suitable screen tube for you. Reach out to us via email at admin@yuanlvfilter.com or phone at 86-311- 85955658 to tap into our expertise today！

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pipe base screen supplier Product details Materials :SS 304,316,316L, Stainless steel and carbon steel Slot: 0.10, 0.15, 0.20, 0.25, 0.30,....., 3.00 also achieved upon request. Diameter: 1-45inch Structure: Cartridge Filter Coating: Galvanized/Polishing End connection: Plain beveled ends for butt welding or threaded. Usage: mine, coal, filteration,etc characteristics: High filtering accuracy , High strengh and durability Certificate: ISO9001:2000 ADVANTAGES OF PIPE BASED WEDGE WIRE SCREEN pipe base screen supplier Reduced consumption of treated water for backwashing Savings in filter height and volume No maintenance, repair or shutdown No need for suspended filter floor We can also produce as per your request. OTHER PRODUCT Besides, our company also produce Wedge Wire screen, Wedge Wire screen plate, screen Nozzle, well screen & water filter, Reverse rolled wire well screen and V shaped wire screen and so on. UBO is specialized in producing and distributing filter, filter element, polymeric filter, filter strainer, wedge wire screen etc. SPECIFICATION OF THE PIPE BASE SCREEN SUPPLIER pipe base screen supplier Usage: Liquid Filter Type: Filter Elements Material: Metal Hole Shape: Square Filter Rating: 90% Thickness: 0.2-22mm Length: as per your request Width: as per your request Technique: Welded Structure: Cartridge Filter shape: tubeless Coating: Galvanized/Polishing PRODUCTION AND SALES OF PIPE BASE SCREEN SUPPLIER

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The base pipe, casing or tubing, is selected to API specifications by size, grade and weight for each of your required applications. We produce the proven slip-on type of pipe base screen. Our slip-on type of pipe base screen is manufactured from two components: the base pipe and the slip-on screen. The base pipe, casing or tubing, is selected to API specifications by size, grade and weight for each of your required applications. See Table 3, for our standard range. The base pipe will then be perforated with a series of holes drilled to a pre-determined quantity and pattern, see Table 3 above, to carefully balance flow-capacity at each end for both down-hole handling. The holes are then debarred and the joint cleaned, inspected and treated to give the base pipe a long shelf life. Our slip-on screens are manufactured to very exact diameter, length gauge and strength tolerances. This is done by selecting the required profile wire and support rod, which determine the flow-capacity and strength of the slip- on screen. For each gauge opening in the screen we select a slightly greater than that of the perforated base pipe. This will give the pipe base screen optimum flow-capacity at minimum pressure drop across the screen. Having selected the correct profile wire and support rod for a specific application, the slip-on screen can now be fabricated using our highly sophisticated fabricating machines which cylindrically wrap the profile wire into the electronically controlled screen fabricating machine, resulting in a uniform, cylinder-like continuous and constant gauge screen of high strength by fusion-welding the profile wire to the support rods at each intersection. Because of the large number of support rods and consequently large number of welds per unit length of screen, PIPAMAS slip-on screens are superior in strength and have less likelihood of the profile wire unraveling during setting or pulling of the screen, it is slipped over the perforated base pipe straddling the perforated section. The protective weld rings are then welded to the base pipe at each end of the slip-on screen, holding it securely in position and adding protection to the slip-on screen in the well during setting and pulling. Ubo standard slip-on screen are manufactured from SS.304 material; however, other materials are available if the conditions in the well dictate the use of a higher grade of stainless steel. For example, when the well conditions are such that the total dissolved solids are greater than 10,000 ppm or the bottom hole temperature is higher than 165° Fahrenheit. In these instances, we would recommend the use of SS.316 material for the slip-on screen, because of its higher nickel content and the presence of molybdenum which has greater corrosion resistance properties. Ubo slip-on screens are constructed in diameters form 1.72" O/D to 10.75" in lengths of up to 30' in one piece and gauge openings from 0.001" accuracy. This then means that the actual pipe base screen joint can be up to 30' of effective screen length plus two blank end lengths. Announcement: If you can envision it,We can supply it. TEL:0086-318- 5183240 E- mail:sales@ubooem.com Ubo will do everything possible to provide exact and full product information based on metal mesh for your information. In order to give customer a clear image of the product,Ubo has taken some pictures, customer can dowmload for reference but using our picture for business is forbidden. Due to technique and other factors,product image might be slight different to the products itself,in case everything will follow the products. Ubo appreciate any suggestion on our product information or picture or anything else.

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In the field of well completion and water filtration, pipe base screens are a versatile and efficient solution. These Pipe Base Screens, combining the hydraulic efficiency of a continuous slot wedge wire screen with the robustness of a pipe, are ideal for a variety of demanding environments. What is a Pipe Base Screen? A pipe base screen is essentially a combination of a wrap wire screen pipe and a perforated or slotted base pipe. This dual-layer design is known for its reliability in deep vertical wells and long horizontal remediation of supply wells. The base pipes, which can be made from stainless steel or API 5CT carbon steel casing, are meticulously inspected and cleaned to ensure there are no burrs or imperfections. The screen and pipe are welded together to create a durable and reliable unit that can withstand high collapse pressures and longitudinal constraints. pipe base screen Design Features Wrapped Wire Screen Jacket The Wrapped Wire Screen is a critical component of the pipe base screen. Keystone-shaped wires are helically wrapped around vertical ribs, with each point of contact welded for added strength. This specific design minimizes the risk of sand plugging the screen, promotes self-cleaning, and reduces flow friction. The diameter and number of support rods are tailored to meet the screen's strength and size requirements. pipe base screen manufacturer Base Pipe The base pipe screen can be either perforated or slotted, depending on the application needs. Perforated pipes feature circular holes, while slotted pipes have elongated slots. Both types are visually inspected and cleaned to remove any burr material, ensuring a smooth and efficient operation. Advantages of Pipe Base Screens 1. Reliable Sand Control: Pipe-based screens provide superior sand control, reducing the risk of sand plugging and ensuring optimal well performance. 2. Mechanical Strength: The combination of a wire-wrapped jacket and a perforated pipe provides exceptional mechanical strength, making it an ideal solution for high-collapse resistance applications. 3. Corrosion and Erosion Resistance: Pipe-based screens are designed to withstand the harsh conditions of oil and gas production, offering excellent resistance to corrosion and erosion. 4. Maximized Production: With a larger inflow area, pipe-based screens maximize production, making them an attractive option for operators seeking to optimize well performance. Applications of Pipe-Based Screens Casing Pipe and Open Hole Environments Pipe base screens are suitable for both casing pipe and open hole environments. Their versatility makes them ideal for a variety of well- configured installations. Gravel-Pack and Stand-Alone Operations These screens can be used in standalone or in combination with gravel-packed completions. Their robust design ensures reliable performance in both scenarios. Sand-Free Wells Pipe base screens are particularly effective in vertical or horizontal wells that are free from sand. Their design minimizes the risk of sand entering the well, ensuring smooth and efficient operation. Why Choose Pipe Based Screens? Pipe-based screens offer a unique combination of hydraulic efficiency, mechanical strength, and corrosion resistance, making them an attractive option for oil and gas operators. With their ability to provide reliable sand control, maximize production, and withstand harsh operating conditions, pipe-based screens are the ultimate solution for optimal well performance. Pipe base screens offer a reliable, efficient, and durable solution for well completion and water filtration. Their unique design combines the hydraulic efficiency of wire-wrapped screens with the mechanical strength of a pipe, making them ideal for a variety of demanding applications. For more information on how pipe base screens can enhance your operations, feel free to contact us at YUBO today. Emails: sales@ubooem.com

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Sintered Powder Filter Elements Ensures Fine Filtration Material: stainless steel 304, 304L, 304HC, 316, 316L, 321,430. Types: Cartridge, disc, sheet, tube, and plate filter cartridges. Application: catalyst retention and recovery; air sparging; gas filtration; liquid filtration; fire flame arrester. Advantages: In-depth filtration property High mechanical strength and pressure tolerance. Good corrosion resistance, and excellent durability. Stable pore shapes, high permeability. High dirt-holding capacity. Wide service temperature, ranging from -200 °C to 1000 °C. It can be back-washed easily, which prolongs service life.

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