Monopile Offshore Foundation Welding Production Line 2000t Assembling Rotat

XL Monopile 2000t Assembling Rotator Offshore Foundation Fit Up Welding
Production Line





Brief introduction:



Heavy duty 2000t assembling rotator special for offshore foundation XL monopile
final assembling process.

Composed by 1set welding rotator (work load limit 2000t for 1power & 1 idler )
& 1set fit up rotator (work load limit 700t/idler)




Monopile Offshore Foundation Welding Production Line 2000t Assembling Rotator 0







Description:



Composed by 1set 2000t welding rotator (1power & 1idler) & 1set 1400t fit up
rotator (2idler).Total 1power & 3idler.

All idler rotators are with hydraulic lift cylinder.

1power & 1idler working load limit 2000t; The other 2idler working load limit
700t/idler;

Power rotator install motorized trolley. Traveling capacity 2000t;

All idler rotator install idle trolley mobile on the rail;

All the wheels are forged steel roller.



Monopile Offshore Foundation Welding Production Line 2000t Assembling Rotator 1

Monopile Offshore Foundation Welding Production Line 2000t Assembling Rotator 2



Feature:



Power rotator is double-motor driven, the roller driver adopt cycloidal
planetary gear reducer.

All idler with hydraulic liftable cylinder, effectively adjusting the MP
position, aligning the joint edge.

Wheel material is special material forged steel suitable for heavy duty work
piece.

With motorized trolley,able to take the monopile mobile along with the rail.
Realizing ground logistic to decrease the crane/hoist using.

The 2000T assembling rotator adjust the center distance by reserved screw holes
in order to adapt to diameter of work piece.




Production line 2000T offshore XL monopile
Composed 1drive unit + 3idler unit (hydraulic lift)
Max. Loading capacity 2000Ton (1power & 3idler)
Workpiece dia. range ø3,000~ø10,000mm.
Wheel material
Forged steel

Roller center distance 2100~4500mm
The distance between ground and rotator center 1,850mm ( Return to zero
point.)
Roller center moving distance and adjustment method
1.The idler roller seat is fixed by bolts.

2.Adjust the center distance of the roller with bolt holes.

3.Roller seat moving distance is 150mm.

Rotator walking method
1. One unit of rotator is electric walking and the other one is unpowered
walking.

2. When the roller bed is walking, the maximum load is 1000 tons.

3. A group of rotator can move on the track at full load.

4. Electric walking speed is 230mm ~2300 mm/min

Group pair lifting drive Hydraulic.
Hydraulic station
1.Independent hydraulic station for each rotator.

2.Each hydraulic cylinder is equipped with an independent oil pressure gauge,
and there is a comparison table of pressure-convertible load, which is recorded
in the manual.

Rotator control function
1.Low voltage (24V) wired (30M)/wireless remote control (100M).

2.Control cable length 30m, and must be provided a set control cable for spare
parts.

3.The grounding of the electrical components of the control box must meet the
electrical code requirements.

4.Cylinder lifting stroke and walking control.

5.Stop & E-stop button and synchronized function.

6.The remote control must have the above functions.

7.If the wireless remote control is damaged, it can use the wired control to
operate.

8.Each hydraulic cylinder can operate independently and with linkage capability

Electronic control part
1.Hydraulic station and power control box need to be protected.

(windproof, dustproof, waterproof)

2.Electronic control box and elements

can be fast disassembled.

3.The electronic control box and

components need to adapt to the

subtropical & island-type climate.

4.Perfect protection circuit

(windproof, dustproof, waterproof).

Transmission & gap protection Windproof, dustproof, waterproof.
Rotator weight and lifting method
1.The weight of the rotator must be clearly marked on the drawing and sprayed
on the rotator.

2.The rotator needs to provide and set the ideal lifting position and method
and mark it on the drawing

Rotator stabilization and anti-roll device
1.Set holding track device, the design drawings must be provided and recorded
in the manual.

2.A stable device in contact with the ground is required at the periphery of
the rotator.

3.When the rotator is fully loaded and not moving, the rotator can be
stabilized.

Protective Need to set up a variety of protection devices, such as ELCB,
Electrical fuse, and so on.
Maintenance spares 1.Must be used international label.






Application:



Offshore foundation
XL Monopile
Offshore wind tubular tower
Petrochemical column
Bullet tank
Pressure vessels
Chemical & fuel storage tank fabrication
Any heavy cylindrical job








Competitive Advantage:

With lubrication system.
VFD rotary speed control, improving the reliability of operation.
Steel or PU roller which can ensure a long time using (at least 2 years).
Inverter and main electric elements are Siemens/Schneider or equal brand.
Accept testing before delivery.
Accept special design and custom.






Monopile Offshore Foundation Welding Production Line 2000t Assembling Rotator 3
Monopile Offshore Foundation Welding Production Line 2000t Assembling Rotator 4

Monopile Offshore Foundation Welding Production Line 2000t Assembling Rotator 5

Monopile Offshore Foundation Welding Production Line 2000t Assembling Rotator 6

Monopile Offshore Foundation Welding Production Line 2000t Assembling Rotator 7



What Ronniewell can do for Ronniewell customers:

Give you high quality products.
Give you five-star price.
Give you suitable recommendation.
Give you good after-service.
Give you professional technical guide.
Warmly welcome you visit our factory.

Points you may concern:

Customization - Can your machine or other products be customized?
Ronniewell: Sure. As a professional manufacturer, we have our own engineer
team, who is good at design, develop & build special solution catering for your
individual requirement.

Transportation-What about the transportation?
Ronniewell: Seaway is the most common transportation way for oversea trading.
Depends on your location, combined transport by rail and sea is also an option.
Certainly railway transportation is also acceptable if it is the most suitable
approach.

After sale service - What about the after-sale service?
Ronniewell: We provide 12month guaranty period for the whole machine quality.
During this time, any issue proved because of the machine flaw itself,we would
take the whole responsibility of it. Except of the guaranty period,technical
advisory support is available freely covering the whole using life of the
machine. Engineer service on user premises is also available for necessary.

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