CUSTOM METAL SPEAKER MESH

A speaker mesh is a protective covering in front of speakers that lets sound
pass through while keeping the parts safe. With an open space percentage
between 60-70%, metal speaker mesh protects the speaker without resisting audio
signal transmission. With protection, it also increases the aesthetics of your
device

We manufacture high-quality speaker mesh meeting stringent standards for indoor
and outdoor applications. With technical expertise, we custom engineer metal
speaker mesh specifically for your needs.

The Best Custom Metal Stamping Speaker Mesh Manufacturer in China

JCL is one of the most trustworthy custom metal stamping speaker mesh
manufacturers in China. We specialize in high-quality metal stamping and deep
draw manufacturing. Using innovative techniques and equipment, we expertly
produce durable and customizable speaker mesh.

With our years of experience, we effectively design hole patterns, choose the
right materials, and add unique finishes. We focus on precision at every step
to create the best mesh for your specific needs.

OUR CUSTOM METAL STAMPING PROCESS FOR SPEAKER MESH

Design and Planning
JCD sheet metal fabrication manufacturer talks with customers to understand
their requirements first. Our engineers then design and plan everything about
the speaker mesh - including hole patterns, size, materials, thickness and
finishes. We make tailored stamping dies to fulfill the custom specifications.

Piercing
Metal Piercing is the most vital step in the speaker mesh metal stamping
process. Here we punch the customized hole patterns into the metal sheet using
automated precision stamping machines.

We prefer doing hole-by-hole piercing over all holes together. In this method,
we will create a one-by-one hole through metal piercing. And will repeat the
process until the entire pattern is formed on the metal sheet.

Our machines pierce with immense perpendicular pressure to stamp out clean,
accurately placed holes of the specified diameters.

Forming
The perforated metal sheet then goes through forming rolls and presses to shape
the mesh into required enclosures like cones, squares, grilles etc. The mesh
carefully goes through the forming step to avoid strains around the hole
patterns.

Finishing
After that, we will apply speciality coatings and finishes based on
requirements - matte paint, gloss enamels, anodized colors, chrome plate etc.
This will increase the aesthetics and long-term durability of your speaker
mesh.

Quality Checks
The finished metal speaker mesh finally goes through rigorous quality testing
to validate hole consistency, positioning precision, and adhesion of coatings
and to verify that it meets your requirements and the quality standard.

Quality Checks

FACTORS TO CONSIDER WHEN STAMPING SPEAKER MESH

Material Selection
For making the speaker mesh functional, it’s essential to use the right
material to manufacture it. As an experienced provider for industrial metal
stamping, we use the material that can both the functionality and aesthetic of
your speaker.

Perforation Precision
For getting a good performance, having precise perforations is crucial. Because
the patterns and size of the holes affect the sound transmission. Through our
stamping process and advanced technology, we ensure every hole is precisely
formed.

Customization Options
We understand every client has unique specifications. JCL provides customizable
metal stamping consumer electronics and hole patterns, mesh densities, and
finishes so your speaker mesh perfectly matches your intended design and audio
needs.

Shaping Methods
The shape of the mesh affects its acoustic properties. Our specialists utilize
custom sheet metal bending and extrusion forming techniques to craft meshes
that enhance both sound quality and visual flair.

Surface Finishes
Aesthetic appeal and durability depend on precision surface finishing. We apply
protective coatings, paints or powders that beautify your speaker mesh and
prolong its lifespan.

BENEFITS OF JCL’S CUSTOM METAL SPEAKER MESH
INDUSTRIES & APPLICATIONS
Through our custom metal stamping technology, we precisely made holes to give
you a better audio experience
We seamlessly integrate holes and slots, with customized finishes to give your
speaker a unified look.
In our quality control process, we remove sharp edges to ensure our speaker
mesh is user-friendly and safe to handle.
Our speaker mash is manufactured to seamlessly integrate with different audio
systems and provide tailored solutions to different setups

BUSINESS AND CUSTOMER PROCESS FLOW OF METAL SPEAKER MESH

Customers submit an inquiry, explaining their requirements for precision metal
stamping parts.

We send quotations to customers. They review it and consult with our team about
customization options and technical details.

After that customers, confirm their details and submit the necessary
information and their preferences.

Customers collaborate with our team to personalize every detail of their
speaker mesh, from choosing durable metals and striking finishes to designing
hole placements and upgrading with any special custom touches they need.

After finalizing and getting approval from customers, we start the
manufacturing and custom metal stamping process.

We share periodic updates with our customers to keep them informed about the
status of their orders.

We inform customers about the quality inspection process to ensure that their
products meet the specified standards.

After that, we package your products and ship them to your address.

We share shipping information and tracking information with them so they can
monitor the delivery status of their products.

After receiving speaker mesh customers give their confirmation of receiving.
And give their valuable feedback about the product and overall experience.

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